Disassembly and assembly

16 KENR6226-01
Disassembly and Assembly Section
Note: 402D-05 and 403D-07 engines have two seat
washers. The se
at washers are different diameters.
The 403D-11, 403D-15, 403D-15T, 403D-17,
404D-15, 404D-22, 404D-22T and 404D-22TA
engines have o
ne seat washer.
3. Apply a bead of Tooling (A) to the first two t hreads
of the fuel in
jector that engage into the cylinder
head. The bead should have a diameter of 2 mm
(0.08inch)andalengthof6mm(0.25inch).
Note: Ensure that Tooling (A) does not cover the
body of the fuel injector below the threads.
4. Install fuel injector (1) into the cylinder head. Use a
deep socket to tighten the fuel injector to a torque
of 64 N·m (47 l
b ft).
End By:
a. Install the fuel injection lines. Refer to Disassembly
and Assembly, “Fuel Injection Lines - Remove
and Install
”.
i02645771
Turboc harg
er - Remove and
Insta ll
Removal pro
cedure
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, test-
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
ing any compartment or disassembling any compo-
nent containing fluids.
Dispose of all fluids according to local regulations and
mandates.
NOTICE
Keep all parts clean from contaminants.
Contamina
nts may cause rapid wear and shortened
component life.
Note: Plug and cap all open ports and tube
assemblies.
g01304121
Illustrat
ion 21
g01304528
Illustration 22
1. Loosen hose clamps (5) and remove air inlet hose
(1).
2. Remove allen head screws (21) and remove
exhaust elbow (19) from turbocharger (4). Remove
gasket (18) from the turbocharger.
This document has been printed from SPI². Not for Resale