Disassembly and assembly

KENR6226-01 13
Disassembly and Assembly Section
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Fuel Injection P u mp - Remove
and Install
Removal Procedure
Start By:
a. Remove the fuel shutoff solenoid. Refer to
Disassembly a
nd Assembly, “Fuel Shutoff
Solenoid - Remove and Install”.
NOTICE
Care must be taken to ensure that fluids are contained
during perfor
mance of inspection, maintenance, test-
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
ing any compa
rtment or disassembling any compo-
nent containing fluids.
Dispose of al
l fluids according to local regulations and
mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
Note: The removal procedure is similar for the two
cylinder, t
he three cylinder and the four cylinder
engines. The Illustrations show a four cylinder engine.
1. Remove the f
uel injection lines. Refer to
Disassembly and Assembly, “Fuel Injection Lines
- Remove and Install” for more information.
The 402D-05, 403D-07, 403D-11 and 404D-15
engines have a flexible fuel return hose.
For engines with a flexible fuel return hose,
disconnect the fuel hose from the inlet connection
of the fuel
injection pump.
g01327005
Illustration 15
Typical example
g013270
06
Illustration 16
Typical example
2. Gradual
ly loosen bolts (4) and nuts (2) that fasten
the fuel injection pump to the cylinder block.
3. Careful
ly raise fuel injection pump (1) from the
cylinder block and remove clip (7) that connects
link (6) to fuel rack control (5).
4. Remove fuel injection pump (1) from the cylinder
block.
5. Remove shims (3) from the mounting face of the
cylinder block.
This document has been printed from SPI². Not for Resale