Disassembly and assembly

104 KENR6226-01
Index Section
Engine Oil Relief Valve - Remove and Install ........ 27
Installation P
rocedure ........................................ 28
Removal Procedure ........................................... 27
Exhaust Manifold - Remove and Install ................. 18
Installation Pr
ocedure ........................................ 19
Removal Procedure ........................................... 18
F
Fan - Remove and
Install ...................................... 96
Installation Procedure ........................................ 97
Removal Procedure ........................................... 96
Flywheel - Insta
ll.................................................... 40
Installation Procedure ........................................ 40
Flywheel - Remove................................................ 39
Removal Procedu
re ........................................... 39
Flywheel Housing - Remove and Install ................ 44
Installation Procedure ........................................ 44
Removal Procedur
e ........................................... 44
Flywheel Housing - Remove and Install (Engines with
Flywheel Housing and Back Plate) ...................... 45
Installation Pro
cedure ........................................ 46
Removal Procedure ........................................... 45
Fuel Filter Base - Remove and Install (402D-05 and
403D-07 Engines)
.................................................. 5
Installation Procedure .......................................... 6
Removal Procedure ............................................. 5
Fuel Filter Base -
Remove and Install (403D-11,
403D-15, 403D-15T, 403D-17, 404D-15, 404D-22,
404D-22T and 404D-22TA Engines) ..................... 4
Installation Pro
cedure .......................................... 4
Removal Procedure ............................................. 4
Fuel Injection Lines - Remove and Install................ 9
Installation Proc
edure ........................................ 10
Removal Procedure ............................................. 9
Fuel Injection Pump - Remove and Install............. 13
Installation Proc
edure ........................................ 14
Removal Procedure ........................................... 13
Fuel Injector - Remove and Install......................... 15
Installation Proc
edure ........................................ 15
Removal Procedure ........................................... 15
Fuel Shutoff Solenoid - Remove and Install .......... 12
Installation Proce
dure ........................................ 12
Removal Procedure ........................................... 12
Fuel Transfer Pump - Remove and Install (Electrical
Fuel Transfer Pump)
.............................................. 8
Installation Procedure .......................................... 9
Removal Procedure ............................................. 8
Fuel Transfer Pump - R
emove and Install (Mechanical
Fuel Transfer Pump) .............................................. 7
Installation Procedure .......................................... 7
Removal Procedure ............................................. 7
G
Glow Plugs - Remove and Install .......................... 95
Installation Proce
dure ........................................ 95
Removal Procedure ........................................... 95
H
Housing (Front) - Assemble................................... 52
Assembly Procedure.......................................... 52
Housing (Front
) - Disassemble.............................. 50
Disassembly Procedure ..................................... 50
Housing (Front) - Install ......................................... 55
Installation P
rocedure ........................................ 55
Housing (Front) - Remove..................................... 49
Removal Procedure ........................................... 49
I
Important Safety Information ................................... 2
Inlet and Exhaust Valve Springs - Remove and
Install ................................................................... 19
Installation Procedure ........................................ 21
Removal Procedure ........................................... 19
Inlet and Exhaus
t Valves - Remove and Install ..... 22
Installation Procedure ........................................ 23
Removal Procedure ........................................... 22
L
Lifter Group - Remove and Install.......................... 71
Installation Procedure ........................................ 72
Removal Procedu
re ........................................... 71
P
Pistons and Connecting Rods - Assemble ............ 80
Assembly Proced
ure...................... .................... 80
Pistons and Connecting Rods - Disassemble ....... 78
Disassembly Procedure ..................................... 78
Pistons and Conn
ecting Rods - Install................... 81
Installation Procedure ........................................ 81
Pistons and Connecting Rods - Remove............... 77
Removal Procedur
e ........................................... 77
R
Rocker Shaft - Assemble (402D-05, 403D-07,
403D-11 and 404D-
15 Engines) .......................... 65
Assembly Procedure.......................................... 65
Rocker Shaft - Assemble (403D-15,
403D-15T,403D-1
7, 404D-22, 404D-22T and
404D-22TA Engines) ........................................... 64
Assembly Procedure.......................................... 64
RockerShaft-Di
sassemble (402D-05, 403D-07,
403D-11 and 404D-15 Engines) .......................... 63
Disassembly Procedure ..................................... 63
RockerShaft-Dis
assemble (403D-15, 403D-15T,
403D-17, 404D-22, 404D-22T and 404D-22TA
Engines)............................................................... 62
Disassembly Proc
edure ....................... .............. 62
Rocker Shaft and Pushrod - Install........................ 66
Installation Procedure ........................................ 66
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