Disassembly and assembly

KENR6226-01 103
Index Section
Index
A
Alternator - Remove and Install (14 Amp and 15 Amp
Alternators)
........................................................ 101
Installation Procedure ...................................... 101
Removal Procedure ......................................... 101
Alternator - R
emove and Install (40 Amp
Alternator)............................................................ 99
Installation Procedure ...................................... 100
Removal Proce
dure ........................................... 99
Alternator - Remove and Install (55 Amp
Alternator)............................................................ 99
Installation
Procedure ........................................ 99
Removal Procedure ........................................... 99
Alternator - Remove and Install (65 Amp and 85 Amp
Alternators) .......................................................... 9
7
Installation Procedure ........................................ 98
Removal Procedure ........................................... 97
B
Bearing Clearance - Check ................................... 90
Measurement Procedure ................................... 90
C
Camshaft - Assemble ............................................ 74
Assembly Procedure.......................................... 74
Camshaft - Disa
ssemble ....................................... 73
Disassembly Procedure ..................................... 73
Camshaft - Install................................................... 74
Installation P
rocedure ........................................ 74
Camshaft - Remove............................................... 72
Removal Procedure ........................................... 72
Connecting Rod
Bearings - Install......................... 84
Installation Procedure ........................................ 84
Connecting Rod Bearings - Install (Connecting rods
in position) ........................................................... 83
Installation Procedure ........................................ 83
Connecting Rod Bearings - Remove (Connecting
rods in position
) ................................................... 83
Removal Procedure ........................................... 83
Coolant Temperature Switch - Remove and Install
(402D-05 and 403
D-07 Engines)......................... 92
Installation Procedure ........................................ 93
Removal Procedure ........................................... 92
Coolant Tempera
ture Switch - Remove and Install
(403D-11, 403D-15, 403D-15T, 403D-17, 404D-15,
404D-22, 404D-22T and 404D-22TA Engines).... 91
Installation Pr
ocedure ........................................ 92
Removal Procedure ........................................... 91
Crankcase Breather - Remove and Install (Naturally
Aspirated Engin
es) .............................................. 58
Installation Procedure ........................................ 59
Removal Procedure ........................................... 58
Crankcase Bre
ather - Remove and Install
(Turbocharged E ngines) ...................................... 56
Installation Procedure ........................................ 57
Removal Proce
dure ........................................... 56
Crankshaft - Install................................................. 89
Installation Procedure ........................................ 89
Crankshaft - R
emove............................................. 88
Removal Procedure ........................................... 88
Crankshaft Front Seal - Remove and Install.......... 48
Alternative Re
moval Procedure ......................... 48
Installation Procedure ........................................ 49
Removal Procedure ........................................... 48
Crankshaft Main
Bearings - Install......................... 86
Installation Procedure ........................................ 86
Crankshaft Main Bearings - Remove..................... 85
Removal Procedu
re ........................................... 85
Crankshaft Pulley - Remove and Install ................ 47
Installation Procedure ........................................ 47
Removal Procedu
re ........................................... 47
Crankshaft Rear Seal - Remove and Install .......... 41
Installation Procedure ........................................ 42
Removal Procedur
e ........................................... 41
Crankshaft Wear Sleeve (Rear) - Remove and
Install ................................................................... 43
Installation Pro
cedure ........................................ 43
Removal Procedure ........................................... 43
Cylinder Head - Install ........................................... 69
Installation Proc
edure ........................................ 69
Cylinder Head - Remove ....................................... 67
Removal Procedure ........................................... 67
D
Disassembly and Assembly Section........................ 4
E
Electric Startin
g Motor - Remove and Install ....... 102
Installation Procedure ...................................... 102
Removal Procedure ......................................... 102
Engine Oil Cooler -
Remove and Install ................ 26
Installation Procedure ........................................ 27
Removal Procedure ........................................... 26
Engine Oil Line - Re
move and Install .................... 24
Installation Procedure ........................................ 25
Removal Procedure ........................................... 24
Engine Oil Pan - Rem
ove and Install..................... 76
Installation Procedure ........................................ 76
Removal Procedure ........................................... 76
Engine Oil Pressure
Switch - Remove and Install.. 93
Installation Procedure ........................................ 94
Removal Procedure ........................................... 93
Engine Oil Pump - Ins
tall ..................................... .. 30
Installation Procedure ........................................ 30
Engine Oil Pump - Remove ................................... 28
Removal Procedure ........................................... 28
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