User Manual

2
Product Lifting .....................................................32
Product Lifting for 1206F-E70TA, and 1206F-
E70TTA Engines.............................................32
Engine and Clean Emission Module
(CEM).........................................................32
Clean Emission Module (CEM) Only...............33
Pump Electronics Tank Unit (PETU)
Only ...........................................................33
Engine Only..................................................34
Product Lifting for 1204F-E44TA, and 1204F-
E44TTA Engines.............................................34
Engine and Clean Emission Module
(CEM).........................................................34
Engine Only..................................................35
Clean Emission Module (CEM) of DOC and
SCR ...........................................................36
Clean Emission Module (CEM) of DOC,
DPF, and SCR.............................................37
Product Lifting for 854F-E34T Engines...............38
Engine Air Cleaner for 854F-E34T Engines............38
Air Temperature Sensor for 854F-E34T
Engines.............................................................39
Installation of the Fan for 854F-E34T
Engines.............................................................39
Installation of the Fan for 854F-E34T Engines
(Engines without a Fan Drive) ..........................39
Flexible Exhaust Pipe for 854F-E34T
Engines.............................................................40
Water Separator and Fuel Filter (Primary) for
854F-E34T Engines ...........................................41
Electronic Control Module (ECM) and Wiring
Harness Installation on 854F-E34T
Engines.............................................................41
Flywheel for Certain 854F-E34T Engines...............42
Alignment of the Flywheel Face .........................42
Flywheel Runout ..............................................43
Alignment of the Flywheel Face .........................43
Flywheel Runout ..............................................44
Electric Starting Motor on Certain 854F-E34T
Engines.............................................................44
Installation of Alternator and Fan Belts on 854F-
E34T Engines ....................................................45
Air Compressor Bracket Installation for 854F-
E34T Engines ....................................................46
Power Take-Off Drive for 854F-E34T
Engines.............................................................46
Installation of Driven Equipment to the Power
Take-Off Drive Without the Removal of the
Power Take-Off Drive from the Engine..............46
Installation of Driven Equipment to the Power
Take-Off Drive With the Removal of the
Power Take-Off Drive from the Engine..............47
Oxygen Sensor for 854F-E34T Engines ................49
Temperature Sensor (DPF) for 854F-E34T
Engines.............................................................49
Differential Pressure Sensor for 854F-E34T
Engines.............................................................50
Painting of the 854F-E34T Engine.........................50
Painting of the Main Engine
Components...................................................50
Electrostatic Painting of the Engine....................50
Engine Labels for 854F-E34T Engines ..................51
Engine Lubricating Oil Recommendations .............51
Coolant Recommendations ..................................51
Glow Plug Control Unit for 854F-E34T
Engines.............................................................51
Heater Connections for Operators Enclosure for
854F-E34T Engines ...........................................52
Heater Connection for Crankcase Breather for
854F-E34T Engines ...........................................52
Auxiliary Crankshaft Pulley for 854F-E34T
Engines.............................................................52
Hydraulic Pump Drive Adaptor for 854F-E34T
Engines.............................................................52
Introduction
The correct installation of emissions critical
components is vital to comply with the relevant
emissions legislation. In addition, the document
highlights the key assembly characteristics of other
components that are transported loose. The
assembly of the loose components is carried out by a
representative of the customer.
This Special Instruction is to be used in addition to the
Service Manual. This document should be used as an
assembly guide or a reference document when
developing processes for production assembly
facilities. Critical assembly characteristics such as
tightening torques, component orientation, and
assembly sequences must be followed to achieve the
required product quality and emissions regulations.
The Service Manual consists of the following
manuals.
• Operation and Maintenance Manual
• Disassembly and Assembly
• Troubleshooting
• Systems Operation Testing and Adjusting
• Specifications
Customers are permitted to paint the engine as
received or as part of a power train sub assembly.
These engines are supplied in gray primer.
The customer must not paint the aftertreatment or
exhaust systems, Electronic Control Module
(ECM), starting motor, alternator, belts, or the
glow plug control unit. The customer must not
paint any filters and filter canisters. The canisters
include fuel, air, oil, crankcase breather, or DEF.
The customer must develop suitable plugs and
masks to a standard equivalent to the engine
assembly plant.
The customer must prevent water ingress into the
engine by maintaining a plugging standard
equivalent to the engine assembly plant.
This document has been printed from SPI2. NOT FOR RESALE