Installation Manual

Electrical & Electronic Application And Installation Manual
Production Release Version 1.0
Page 58
5.5 Mandatory Engine & Aftertreatment Connectors
Please refer to Appendix 1 for complete connector lists including sealing
requirements for GXL wiring systems and terminal part numbers.
5.6 Connector Terminal Contacts
There are a number of different terminals available to suit each connector.
These terminals and their part numbers are shown in table 5.7. The stamped
and formed terminals are available for highly automated harness assembly
and should not be used for low volume or field repair of wiring harnesses.
Machined terminals are available for these instances and must be used in
conjunction with the Perkins crimp tool 1U5804.
The machined terminals are also available with nickel and gold plating. The
required terminal material for each component connection can be found
throughout this document and in Appendix 1. In general other than the engine
ECM J1 connector gold plated terminals must be used for all component
connections.
Wire Usage
(AWG-type)
Contact
Type
Plating
Perkins
P/N
Supplier P/N
ECU
A5:E2V2 / A5:E12 Connector J1
18/20 GXL Socket Stamped &
Formed
Tin TBD 1062-20-0377
12/14 GXL Socket Stamped &
Formed
Tin TBD 1062-12-0166
12/14 Socket Machined Nickel 7T-0094 0462-203-12141
16/18 Socket Machined Tin 394-9569 0462-005-20309
HD
-
10 /
DT Connector Standard / Amp Seal
14 Socket St & F Nickel TBD
14 Pin St & F Nickel TBD
14 Socket Machined Nickel T400044 0462-209-16141
14 Pin Machined Nickel T400048 0460-215-16141
16/18 Socket St & F Nickel TBD
16/18 Pin St & F Nickel TBD
16/18 Socket Machined Nickel 2900A009 0462-201-16141
16/18 Pin Machined Nickel T400047 0460-202-16141
14 Socket St & F Gold TBD 776491-1
14 Pin St & F Gold TBD 1060-16-0988
14 Socket Machined Gold 28170024 0462-209-1631
14 Pin Machined Gold TBD 0460-215-1631
16/18 Socket St & F Gold TBD 776491-1
16/18 Pin St & F Gold TBD 1060-16-0988
16/18 Socket Machined Gold 2900A016 0462-201-1631
16/18 Pin Machined Gold 2900A021 0460-202-1631
Table 5.7 Wiring Harness Pins and Sockets List
5.7 Wire Specification Requirements
The Perkins 4 & 6 cylinder product range is designed to accept the SAE
J1128 cable specification.