Installation Manual

Electrical & Electronic Application And Installation Manual
Production Release Version 1.0
Page 49
5.1.2 Tightening The OEM Connector
Connector tightening torque = 6Nm +/- 1Nm
5.1.3 ECM Connector Wire Gauge Sealing Capability
Connector cavity Assignment and max cable diameter to meet sealing
requirements.
Connector C
avity
Identification
Wire Gauge
Capability AWG
ISO Metric
Capability mm
Sealing
Capability mm
1 - 80 16, 18, 20 0.5 - 1 1.6 - 3.15
81 - 86 12, 14 2 - 3 3 - 5.3
Table 5.2 Connector Sealing Capability
5.1.4 Hand Crimping For Prototype machines and Low Volume
Production:
A hand crimping tool and appropriate die are required for crimping contact
sockets. The hand crimping tool and the socket removal tool part numbers
are shown below in table 5.3. These components can be ordered using the
part numbers below.
Component
Supplier
part
number
Supplier
Contact socket 18-16AWG 0462-005-20309 Deutsch
Contact socket 12-14AWG 0462-203-12141 Deutsch
Crimp Tool number 1U-5804 Perkins
Removal tool 147-6456 Perkins
Table 5.3 Hand Crimping Tool Part Numbers
Note: The insulation should be stripped to 5mm from the end of the wire. Only
a single wire must be crimped into each terminal.
5.1.5 ECM connector sealing plug installation guidelines
All unused cavities must be filled with sealing plugs in order to ensure that the
connector is sealed. To seal the connector Deutsch part number 0413-204-
2005 should be used. Note that while the sealing plugs will protect the
cavities from dirt and dust ingress they will not protect against direct pressure
washing, which may damage the ECM.
Note: Do not use “non-conductive grease” to seal unused terminal cavities.
5.1.6 OEM harness Dress Cover With Integrated Strain Relief
To ensure that the machine wiring harness is correctly supported and
protected at the ECM connector, the dress cover with integrated strain relief
shown in figure 5.2 must be used. This dress cover is a mandatory fit item.
The part number for the component is 398-3671.