Operation and maintenance manual

SEBU7833-03 51
Maintenance Section
Maintenance Interval Schedule
i03302982
Maintenance Interval Schedule
When Required
Battery - Replace .................................................. 54
Battery or Battery Cable - Disconnect .................. 55
Engine - Clean ...................................................... 6
0
Engine Air Cleaner Element (Dual Element) -
Clean/Replace .................................................... 61
Engine Air Clea
ner Element (Single Element) -
Inspect/Replace .................................................. 63
Engine Oil Sample - Obtain .................................. 64
Fuel Injector -
Test/Change ................................... 68
Fuel System - Prime ............................................. 69
Severe Service Application - Check ..................... 75
Daily
Alternator and Fan Belts - Inspect/Adjust/
Replace ............................................................... 53
Cooling System Coolant Level - Check ................ 59
Driven Equipment - Check .................................... 60
Engine Air Clea
ner Service Indicator - Inspect ..... 63
Engine Oil Level - Check ...................................... 64
Fuel System Primary Filter/Water Separator -
Drain ................................................................... 70
Walk-Around Inspection ........................................ 77
Every 50 Service Hours or Weekly
Fuel Tank Water and Sediment - Drain ................. 73
Every 500 Service Hours or 1 Year
Battery Electrolyte Level - Check .......................... 54
Engine Air Cleaner Element (Dual Element) -
Clean/Replace .................................................... 6
1
Engine Air Cleaner Element (Single Element) -
Inspect/Replace .................................................. 63
Engine Ground - I
nspect/Clean ............................ 64
Engine Oil and Filter - Change ............................. 65
Fuel System Primary Filter (Water Separator)
Element - Replac
e .............................................. 70
Fuel System Secondary Filter - Replace .............. 71
Hoses and Clamps - Inspect/Replace .................. 74
Radiator - Clean .................................................... 7
5
Every 1000 Service Hours
Engine Valve Las
h - Inspect/Adjust ...................... 67
Every 2000 Service Hours
Aftercooler Cor
e - Inspect ..................................... 52
Alternator - Inspect ............................................... 53
Engine Mounts - Inspect ....................................... 64
Starting Motor - I
nspect ........................................ 76
Turbocharger - Inspect .......................................... 76
Water Pump - Inspect ......................... .................. 78
Every 2 Years
Cooling System Coolant - Change ....................... 58
Every 3000 Serv
ice Hours
Fuel Injector - Test/Change ................................... 68
Every 3000 Ser
vice Hours or 2 Years
Cooling System Coolant (Commercial Heavy-Duty) -
Change ............................................................... 55
Every 4000 Service Hours
Aftercooler C
ore - Clean/Test ............................... 52
Every 6000 Service Hours or 3 Years
Cooling Syste
m Coolant Extender (ELC) - Add .... 59
Every 12 000 Service Hours or 6 Years
Cooling Syste
m Coolant (ELC) - Change ............. 57