COMPACT DETAIL SANDER 241-0999 Owner’s Manual Rating: Amperes: Speed: Sanding pad size: Tool weight: PRODUCT SPECIFICATIONS 120 V, 60 Hz AC 0.8 A 13,000 OPM (no load) 5¼” x 3½” (133mm x 83mm) 1 lb 12 oz (0.
TABLE OF CONTENTS Product specifications ………….………………………………………………………………... Table of contents …………………………………………………………………….................. General safety warnings ………………………………………………………………………… Eye, ear & lung protection ………………………………………………………………………. Electrical safety …………………………………………………………………………………... Power tool safety …………………………………………………………………….................. General safety rules ……………………………………………………………………………... Work area ………………………………………………………………….……………………...
GENERAL SAFETY WARNINGS ! WARNING: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
GENERAL SAFETY WARNINGS WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT. ! WARNING: Dust that is created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities.
POWER TOOL SAFETY ! WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. Save all warnings and instructions for future reference.
POWER TOOL SAFETY Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Personal safety – cont’d If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards.
SPECIFIC SAFETY RULES ! WARNING: Know your compact detail sander. Do not plug in the sander until you have read and understand this Instruction Manual. Learn the tool’s applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury. Always wear eye protection. Any power tool can throw foreign objects into your eyes and cause permanent eye damage.
GUIDELINES FOR EXENSION CORDS Make sure your extension cord is the proper size. When using an extension cord, be sure to use one heavy enough to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table on at right shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord.
SYMBOLS ! WARNING: Some of the following symbols may appear on the palm sander. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool. V A Hz W kW L kg H N/cm2 Pa OPM Min S or a.c.
KNOW YOUR COMPACT DETAIL SANDER ON/OFF switch Palm grip Cooling vents Dust box filter vent Dust box assembly Cooling vents Key A B C Specialty Pads Description Qty Polishing 2 Foam 2 Abrasive 2 Hook & loop fastening system Backing pad Hook & Loop Sandpaper Key Description Qty D 60 grit 12 E 80 grit 12 F 100 grit 12 G 120 grit 12 H 150 grit 12 I 220 grit 12 10 Hook & Loop Detail Sandpaper Key Description Qty Detail J 1 sander pad K 80 Grit 6 L 100 Grit 6 M 120 Grit 6 N 150 Grit 6 O 220 Grit 6
ASSEMBLY AND OPERATING INSTALLING THE DUST BOX ASSEMBLY 1. Insert the dust duct box assembly (1) onto the dust chute (2) (Fig. 1). 2. Push the dust box assembly fully onto the dust chute. NOTE: Remove and clean the dust box assembly periodically to remove accumulated dust from the dust box. 1 2 Fig. 1 2. Insert a small flat blade screwdriver at the front of the dust box assembly (3) and carefully pry the top of the dust box (4) away from the bottom of the dust box (5) (Fig. 3).
ASSEMBLY AND OPERATING 5. INSTALLING SANDPAPER – cont’d 2 Install the appropriate sandpaper (5) to the detail sanding accessory. NOTE: See Fig. 4 & 5 for installing and removing the hook & loop sandpaper. 1 4 1 5 3 Fig. 4 2. 2 Fig. 6 SANDPAPER SELECTION To remove the sandpaper (1), simply peel the sandpaper away from the hook & loop pad (2) (Fig. 5). Make sure you select the correct size and style of sandpaper for your sander.
ASSEMBLY AND OPERATING ON/OFF SWITCH ! WARNING To turn the sander ON, push the upper switch button (1) until the sander starts. To turn the sander OFF, press the lower switch button (2) (Fig. 7). For safety reasons, the operator must read the sections of this Owner’s Manual entitled "GENERAL SAFETY WARNINGS", "POWER TOOL SAFETY", "SPECIFIC SAFETY RULES", "GUIDELINES FOR EXTENSION CORDS" and "SYMBOLS" before using this compact detail sander.
ASSEMBLY AND OPERATING Extended periods of sanding may cause the motor to run hot. If this occurs, turn the sander OFF and wait until the sanding pad comes to a complete stop before lifting it from the workpiece. While allowing the motor to cool down, brush, shake or vacuum any dust accumulated in the vents before continuing the sanding operation. SANDING – cont’d Upon completion of the sanding operation, turn the sander OFF by pressing on the lower ON/OFF switch button.
MAINTENANCE GENERAL It has been found that electric tools are subjected to accelerated wear and possible premature failure when they are used on fiberglass boats and automotive parts, wallboard, spackling compounds or plaster. The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings, brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any fiberglass material, wallboard, spackling compounds or plaster.
EXPLODED VIEW 16
PARTS LIST ! WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the sander. Any attempt to repair or replace electrical parts on this sander may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-866-349-8665 Eastern Time. Always order by PART NUMBER, not by key number.
PERFORMAX® COMPACT DETAIL SANDER WARRANTY 30-DAY MONEY BACK GUARANTEE: This PERFORMAX® brand power tool carries our 30-Day Money Back Guarantee. If you are not completely satisfied with your PERFORMAX® brand power tool for any reason within thirty (30) days from the date of purchase, return the tool with your original receipt to any MENARDS® retail store, and we will provide you a refund – no questions asked.
