YTL-016-483 37 TON LOG SPLITTER Instruction & Assembly How to Assemble Video at www.ytlinternational.
Table of Contents General Warnings and Rules ............................................................................... 3 Hazard Signal Word Definitions............................................................................ 4 Controls and Features Identification ................................................................. 5, 6 Assembly Instructions ............................................................................ 7, 8, 9, 10 Operation Instructions ..................................
GENERAL WARNINGS READ and UNDERSTAND this manual completely before using 37 Ton Log Splitter. Operator must read and understand all safety and warning information, operating instructions, maintenance and storage instructions before operating this equipment. Failure to properly operate and maintain the log splitter could result in serious injury to the operator or bystanders. Operation Warnings ⚫ Do not at any time carry passengers, sit or stand on the log splitter.
Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Controls and Features Identification Read this owner’s manual before operating the equipment. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 1) 2” Coupler – Attaches the log splitter to the 2” ball. 2) Hydraulic Cylinder – 5” bore and 24-1/8” stroke, rated to 3625 psi. 3) Control Valve – Controls the forward and backward movement of splitting wedge. 4) 8” Wedge - Features wedge wings and tapered ends making splitting easier.
WARNING Read and follow all instructions for assembly and operation. Failure to properly assemble this equipment could result in serious injury to the user or bystanders, or cause equipment damage. Engine Shipped Without Oil. Before starting engine, fill with SAE 10W-30 motor oil. See engine manual for engine oil capacity. Hydraulic Reservoir is Shipped Without Oil. When adding oil verify the oil level reads 1 from the top of hydraulic reservoir if marking is not shown fill to the neck.
Assembly Instructions STEP 1: Wheel Assembly 1. Attach the wheel (#33) to the oil tank axle (#42) using a flat washer Ø20 (#52) and tighten the wheel with the hex slotted nut M20x1.5 (#35). Lock the hex slotted nut M20x1.5 (#35) in place using the cotter pin Ø4x36 (#71). Install the axle cap (#39) on the end using rubber hammer. NOTE: Use a black plastic bushing to fix the axle cap (#39) like below picture.
STEP 3: Attach the Beam Assembly 1. Connect the Beam (#16) and Oil Tank using Hitch Pin (#17), then lock the Hitch Pin (#17) using R Pin (#20). STEP 4: Attach Engine to Mounting Plate 1. Place the polyurethane block (#53) and large flat washer Ø10 (#56) between the mounting plate and engine. 2. Position the engine (#32) over the blocks and secure it to the mount plate put the hex bolt M10x70 (#44) through the bottom of the plate (bolt should go through blocks, flat washer and engine base).
STEP 5: Attach Hydraulic Hose 1. Put O ring Ø14x2.5 (#18) on the gear pump connector (#22), and attach the hydraulic hose (valve-pump) (#15) to the gear pump connector (#22). 2. Put the O ring Ø17x2.5 (#69) on the connector (#48), and attach the hydraulic hose (valve-external filter) (#6) to the end of the connector (#48). STEP 6: Add Engine Oil 1. Make sure the log splitter is on a level surface. 2. Remove oil fill cap/dipstick to add oil. 3.
DANGER Log splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate log splitter outdoors only in a well ventilated area. DO NOT operate the log splitter inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
Operation Instructions WARNING Before operating or using the log splitter, review the instructions below and all safety information. Failure to follow these instructions may result in property damage or injury to the operator or bystanders. WARNING ALWAYS use the log splitter for its intended use. ONLY use the log splitter to split wood logs, length wise with the grain. NEVER modify, alter or change the log splitter in anyway, modifications will void the warranty.
NOTE: Serious accidents can happen when other people are allowed inside the work zone. Keep everyone else outside the work zone while operating the control lever. 7. Always wear safety gear, eye protection, gloves and work boots when operating the log splitter. 8. Start the engine and make sure the log splitter is on level ground before operating. NOTE: The hydraulic oil needs to be above 10°F (-12C°) before starting the engine. Cold hydraulic oil can damage the hydraulic pump.
12. Make sure hands are clear from the wedge and crush hazard areas. CRUSH WARNING Wedge can cut through skin and break bones. Keep both hands away from wedge and beam slide. Serious accidents can happen when other people are allowed inside the work zone. Keep everyone else out of the work zone while operating control lever. DO NOT wear loose clothing. It can get tangled in moving parts of log splitter. Only use the log splitter in daylight so you can see what you are doing. 13.
Operation Instructions - 14 -
Maintenance and Storage WARNING Improper maintenance and storage of the log splitter may void your warranty. MAINTENANCE • • • • • • • • Before performing maintenance, the log splitter must be placed in maintenance mode. Turn off the engine and move the control lever forward and backwards to relieve the hydraulic pressure. After performing any maintenance, make sure all guards, shields and safety features are put back in place before operating the log splitter.
Troubleshooting Problem Cylinder rod will not move SOLUTION: A,D,E,H,J Slow cylinder rod speed when extending or SOLUTION: A,B,C,H,I,K,L retracting Wood will not split or splits extremely slowly SOLUTION: A,B,C,F,I,K Engine bogs down during splitting SOLUTION: G,L Engine stalls under low load condition SOLUTION: D,E,L,M Engine starts problem SOLUTION: N Cause Solution A-Insufficient oil to pump Check oil level in reservoir B-Air in oil Check oil level in reservoir C-Excessive pump inlet vacu
Specifications Ram Force .................................................................................................. 37 Ton Cycle Time .................................................................................................. 14 Sec Wedge Size................................................................................... 8” Harden Steel Gear Pump.................................................................................................2-Stage Hydraulic Oil...........................
Parts Drawing & Parts List - 18 -
Parts Drawing & Parts List Ref# Part No.
Ref# Part No. 41 LSP25-10008-FH 42 LSP30-03000 43 9301-06000-DX 44 Description Qty Steel Wire Snap Ring for Shaft 1 Oil Tank 1 Flat Washer Ø6 6 9101-10070-DX8.8 Hex Bolt M10x70 4 45 9101-06020-DX8.
Limited Warranty Warranty For 3 years from the date of purchase YTL International will replace or repair defects in material and workmanship for the original purchaser of the log splitter. For 2 years the engine warranty is covered per the engine manufactures warranty. For 1 year from date of purchase YTL International will repair or replace hydraulic system components.
