30 TON LOG SPLITTER Instruction & Assembly How to Assemble Video at www.ytlinternational.
Table of Contents General Warnings and Rules ............................................................................... 3 Hazard Signal Word Definitions............................................................................ 4 Controls and Features Identification ................................................................. 5, 6 Assembly Instructions ........................................................................ 6, 7, 8, 9, 10 Operation Instructions ...................................
GENERAL WARNINGS READ and UNDERSTAND this manual completely before using 30 Ton Log Splitter. Operator must read and understand all safety and warning information, operating instructions, maintenance and storage instructions before operating this equipment. Failure to properly operate and maintain the log splitter could result in serious injury to the operator or bystanders. Operation Warnings ⚫ Do not at any time carry passengers, sit or stand on the log splitter.
Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Controls and Features Identification Read this owner’s manual before operating the equipment. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 1) 2” Coupler – Attaches the log splitter to the 2” ball. 2) Hydraulic Cylinder – 4.5” bore and 24.5” stroke, rated to 3625 psi. 3) Control Valve – Controls the forward and backward movement of splitting wedge. 4) 8” Wedge - Features wedge wings and tapered ends making splitting easier.
WARNING Read and follow all instructions for assembly and operation. Failure to properly assemble this equipment could result in serious injury to the user or bystanders, or cause equipment damage. Engine Shipped Without Oil. Before starting engine, fill with SAE 10W-30 motor oil. See engine manual for engine oil capacity. Hydraulic Reservoir is Shipped Without Oil. When adding oil verify the oil level reads 1 from the top of hydraulic reservoir if marking is not shown fill to the neck.
STEP 2: Attach Tow Bar to the Wheel Assembly 1. Attach the tow bar (#62) to the oil tank using hex bolt M12x100 (#24), flat washer Ø12 (#65) and lock nut M12 (#13). STEP 3: Attach the Beam Assembly 1. Connect the Beam (#17) and Oil Tank using Hitch Pin (#18), then lock the Hitch Pin (#18) using R Pin Ø12 (#21).
STEP 4: Attach Engine to Mounting Plate 1. Place the polyurethane block (#55) and large flat washer Ø10 (#58) between the mounting plate and engine. 2. Position the engine (#33) over the blocks and secure it to the mount plate put the hex bolt M8x65 (#46) through the bottom of the plate (bolt should go through blocks, flat washer and engine base). Place a flat washer Ø8 (#36), lock washer Ø8(#32) and tighten the nylon lock nut M8 (#31) 3.
STEP 6: Add Engine Oil 1. Make sure the log splitter is on a level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Refer to the separate owner’s engine manual for the amount needed of SAE10W-30 engine oil; replace oil fill cap/dipstick. 4. Check engine oil level daily and add as needed. NOTE: During the break-in period check the engine oil level often. CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil.
6. With the wedge retracted, check hydraulic oil level again and fill if necessary. WARNING DO NOT remove the hydraulic oil fill cap when the engine is running or hot. Hot oil can escape causing severe burns. Always allow the log splitter to cool completely before removing the hydraulic oil cap. High fluid pressure and temperatures are created in the hydraulic log splitters. Hydraulic fluid will escape through a pin-size hole opening and can puncture skin and cause severe blood poisoning.
TOWING WARNING Serious injury or death can occur if towing safety rules are not followed. Always use safety chains, secure and lock the log splitter to the vehicle hitch before moving. Drive safely. Be aware of the added length of the log splitter. Never exceed the maximum travel speed of 45 mph. Never ride or transport cargo on the log splitter. Turn off the vehicle before leaving the log splitter unattended. Block the log splitter wheels to prevent unintended movement. 6.
11. Load a log onto the beam against the endplate (Max Log Length-26”). 12. Make sure hands are clear from the wedge and crush hazard areas. CRUSH WARNING Wedge can cut through skin and break bones. Keep both hands away from wedge and beam slide. Serious accidents can happen when other people are allowed inside the work zone. Keep everyone else out of the work zone while operating control lever. DO NOT wear loose clothing. It can get tangled in moving parts of log splitter.
Operation Instructions - 13 -
Maintenance and Storage WARNING Improper maintenance and storage of the log splitter may void your warranty. MAINTENANCE • • • • • • • • Before performing maintenance, the log splitter must be placed in maintenance mode. Turn off the engine and move the control lever forward and backwards to relieve the hydraulic pressure. After performing any maintenance, make sure all guards, shields and safety features are put back in place before operating the log splitter.
Troubleshooting Problem Cylinder rod will not move SOLUTION: A,D,E,H,J Slow cylinder rod speed when extending or SOLUTION: A,B,C,H,I,K,L retracting Wood will not split or splits extremely slowly SOLUTION: A,B,C,F,I,K Engine bogs down during splitting SOLUTION: G,L Engine stalls under low load condition SOLUTION: D,E,L,M Engine starts problem SOLUTION: N Cause Solution A-Insufficient oil to pump Check oil level in reservoir B-Air in oil Check oil level in reservoir C-Excessive pump inlet vacu
Specifications Ram Force .................................................................................................. 30 Ton Cycle Time ............................................................................................... 13.5 Sec Wedge Size................................................................................... 8” Harden Steel Gear Pump.................................................................................................2-Stage Hydraulic Oil............................
Parts Drawing & Parts List - 17 -
Parts Drawing & Parts List Drawing No. Ref# 1 Description 9101-05010-DX8.
Drawing No. Ref# 41 LSP25-00009-DX 42 LSP30-00006 43 LSP25-10008-FH 44 LSP30-03000 45 Description Axle Cap Qty 2 Rubber Washer 1 Steel Wire Snap Ring for Shaft 1 Oil Tank 1 9301-06000-DX Flat Washer Ø6 6 46 9101-08065-DX8.8 Hex Bolt M8x65 4 47 9101-06020-DX8.
Limited Warranty Warranty For 3 years from the date of purchase YTL International will replace or repair defects in material and workmanship for the original purchaser of the log splitter. For 2 years the engine warranty is covered per the engine manufactures warranty. For 1 year from date of purchase YTL International will repair or replace hydraulic system components.
