SC/SCT Gas/Off Boilers Installation, Operation Maintenance b Manual PEERLESS CAST IRON BOILERS _
" Oil, Gas or Comb|nhtion G_s Knockdown (Factory Assembled Split Block Sections) or Packaged Hot Water or Steam Boilers 6 Sizes 5-10 Sections 3.0 Forced Draft Venting • Only Requires a Three High Efficiency • Choice Top Outlet • Includes Locking Large Water • Provide to 83.
Series pr=-r=-RLESS SC/SCT Semi-Commercial • Packaged or Knockdown CAST IRON Forced Draft Venting Power Burner BOILERS • Oil, Gas, Gas/Oil J Steam or Hot Water Boilers Optional Tankless Coils Available from the factory as knockdown split blocks or completely packaged assembled units, with steel push nipples, for easy installation. The top or side clean out features allow for easier cleaning, maintaining highest operating efficiency.
Cast Iron Block Cast Iron Section E Steam Water H 3/4" Low Limit Control N/A I 3/4" Press• Gauge, Oper. Cont. & Limit Cont. N/A J 3/4" N/A Operating Control K 3/4" N/A Limit Control L 1/4" N/A Theraltimeter M _/2" Gauge Glass & Low Water Cutoff N/A Return Optional Return Secondary Probe Low Water Cutoff Secondary Probe Low Water Cutoff Safety Valve Relief Valve Return Return p Q Steam Boitar.
I ",11 ".J I _(e]lV]f_e]_F_l %. WATER The supply STEAM PIPING PIPING and return connections sized to suit the system. piped return The return from the system should always enter equalizer through Har[ford Loop, 2" to 4" below water line. Header SC/SCT-06 SC/SCT-07 SC/SCT-08 SC/SCT-09 SC/SCT-lO Htr X-1082 Htr X-1020 Htr )(-1021 Htr )(-1022 Optional Tankless Domestic Water Heater Ratings: SC-05 SC-O6 should Htr. X-1021 GPM Htr. X-1022 GPM Htr. X-1082" GPM (Steam) 4.75 -- -- 4.75 5.
SERIES SC/SCT BOILER SPECS _.'tl:llll41lUJl'.lll=!lli _[ • Factory Assembled Split Block (5 & 6 Section t Block) (W, WU, S, SU Models) • Hi-Temperature Rope Seal • Deluxe Insulated Enameled Steel Jacket • Aluminized Steel Flue Collector • Front Coil Cover Plate • Cerafelt Base Liner • • • • |[!l[o[_olol Boiler Model Number *Approx. Shipping Wt. (Ibe.) SC-05 815 SCT-05 SC-06 910 SCT-06 Drain Cock (WUP, SUP Models) Lock Type Damper High Limit-Operating Control Low Water Cutoff (Pkg.
SERIES EC/ECT/SC/SCT INSTALLATION, OPERATION & MAINTENANCE MANUAL ADDENDUM FOR INSTALLATION OF PRIMARY PROBE LOW WATER CUT OFF LIMIT x 3 NIPPLE 0 TEE 3/4 x 3/4 USE TAPPINGS A & C FOR APPUCATION is STEAM 1 1/2 NPT/ SKIM TAPPING_ x 1/4 GAUGE w/ 5/4 x 1/4 BUSHINO _9 CG450 .
B - Cleaning the Series EC/SC Steam Boiler with Skim Tapping The following cleaning procedure shall be performed by a qualified service person. Refer to Figure 1 for location of skim tapping. 1. Clean the boiler as described below no later than one week after the initial start up. Cleaning will be more effective if the boiler operates a day or two to loosen sediment and impurities in the system, 2. The boiler must be cleaned to remove any accumulation of oil, grease, sludge, etc.
INSTALLATIONINSTRUCTIONS- SERIESSC and SCT Readcarefullybeforebeginningwork.It willsavetime.Studythe included drawings. Theequipmentshallbe installed in accordancewith those installationregulationsin force in the localareawherethe installationis to be made.Theseshall be carefullyfollowedin al!cases.
REAR SPLIT BLOCK LARGE ASSEMBLY DRAW-UP WASHER _ PUSH NIPPLE HI TEMP \ \ FRONT SPLIT BLOCK ASSEMBLY )RAW-UP X -100t ROPE 3/4" DRAW-UP WASHER DRAW WASHER ROD LUGS X - 1009 - UP WASHER X - 1009 I/2" SMALL PUSH NIPPLE _ FIGUREI SIDE CLEAN-0UT COVER PLATE W/INSULATION HEX. FLAT WASHERS x BRASS HEX. NUT CARRIAGE BOLT 5/16 UNO X 1 3/4." FIGURE2 2 Le.
D - JACKETASSEMBLY 1-- Referto Page4 for explodedview.Attachthe backjacketpanel(19) to bosseson middleof backsectionwith two 1.4"x %"truss headmachinescrews(20) provided.The backpanelhas two%0"dia. holescloseto the centerof the panel. 2-- Locateceramicblanketlinerand install in combustionchamberfloor,placingback edgeof blanketagainstbottomedge oftargetwall. 3-- Placethefront jacketpanel(23) on the blockand attachthecombustionchambercoverplateassembly(3).
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SERIESSC/SCT ModelNo. Item No. 1 Description PartNo. BlockAssembly - SC-05ModelOnly X-1096 BlockAssembly - SC-06ModelOnly X-1096-1 BlockAssembly - SCT-05ModelOnly X-1097 BlockAssembly - SCT-06ModelOnly X-1097-1 FrontSplitBlockAssembly SC-1018 FrontSplitBlockAssembly SC-1018-1 BackSplitBlockAssembly SC-1019 BackSplitBlockAssembly SC-1019-1 BackSplitBlockAssembly SC-1019-2 BackSplitBlockAssembly(SCTModel) SCiSCT-05SCiSCT-06SCiSCT-07SC,/SCT.-_SCiSCT..
SERIESSC/SCT ModelNo. Item No. Description 20 1/4"-20x 3/8" TrussHd. Mach.ScrewsCad.
E - PIPING DONOT PIPEBOILERUNTILAFTERJACKETIS INSTALLED. 1-- See Figures5 and 6 for suggestedpipingto the boiler. 2-- Makeup coldwater supplyconnectionto the boiler. 3-- Installpressuregaugeor theraltimeterin tappingprovided.See Figure7. 4-- Plugall opentappingsin the boilerand fill withwater.Pressurizeboilerto 45 PSIGfor 30 PSIGsectionsand 75 PSIGfor 50 PSIG sections.Checkto makecertainthat all joints andfittingsare watertight.
F- OIL BURNERINSTALLATION 1-- Theoilburneris suppliedwitha mounting flangefixedin position. 2-- Mountthe burnerto the combustionchambercover plate(3) with four5/16"-18x 1"studsand nutsprovided. BE SUREHI TEMP GASKETIS BETWEENTHE BURNERMOUNTINGFLANGEAND THECOMBUSTIONCHAMBERCOVERPLATE. 3-- Oil BurnerSpecifications. BECKE'n'BURNER CARLINBURNER Boiler ModelNo. Burner ModelNo. *Nozzle Size Pressure Lbs.
FRONT FIGURE7 DIMENSIONS BoilerBurner Unit Number WU or SU Number of Sections Jacket Width "A .... Jacket Length B.... Top to Floor C.... Length Fire Box D.... SC/SCT-05 SC/SCT-06 SC/SCT-07 SC/SCT-08 SC/SCT-09 SC/SCT-IO 5 6 7 8 9 10 221/2" 221/2" 22!._" 221,_" 221/2" 221/2" 24r/2" 28%" 327/8" 371/_" 41%" 45%" 431/_" 431/4" 43!/4" 43!/4" 431/4 ' 43";/4" 18%" 22%e" 26¾" 301S/is ' 35Ve" 39sAe" Rearof Jacketto c/I of Flue E" Flue Size "F .... 7" 9" 9" 9" 10" 10" 131/4" 15%" 171/2" 19%" 213/.
STEAM 3/4" PLUG REDUCING 3/4", 314 °" 4" 3/4" TEE S" NIPPLE NIPPLE PLUGS NOTES.
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IPPLE MARA r, INSTALL I"X 3" NIPPLE I"G. J.
McD& M #67PE-2 LOWWATERCUT-OFF -CUT B_ _F LEVEL WL PIPE CONNECTION FIGURE11 I - WIRING 1-- Allalectricalwiringshallbe doneinaccordance withtheNationalElectrical Cedeand LocalRequirements. 2-- Forrecommended wiring,See Figures12 and 13. 3-- Forcompleteinformation on servicing andadjustment ofcontrols, refertotheattachedcontrolspecification sheets. NOTE:SinglePoleSwitchesincluding thoseofSafetyControlsor Protective Devicesshallnotbewiredin a groundedline.
HY C_ 1_6C-Typ_ EVIL. G_O'P/_0 "P LWCO Ap'_._.KTK_*_ -- cm @ q:_) .__ _ WiTH TA_LESS _ATI:R ,r--v-- r_ LOW OR_ULA_ .......... V_L T_E @ .... 1::© _ALL WIRING k_T (_fq_y TH FORCED HOT WATER Withor Without Tankless WaterHeater APP_I_J_J_LE FIGURE12 _O_" S, CRDIk_ANC£ S. ANO _-_ M(-IJO_N_t _-TYF_ • & MILLER L_K_O _Rlr_ p'_-_ r_PPLk'_ATION _ W_IT[ __ _ LOW _ __ HyOR_EVC,_L "/#AT X--X 650- W 5_O - p T- F LI "_ V _ 5OH?.
K - SERIES SC AND SCT RATINGS UnitNumber BoilerBurner WUor SU Gross I=B=R Output M.B.H. SC/SCT-05 SC/SCT-06 343 SC/SCT-07 SC/SCT-08 SC/SCT-09 SC/SCT-10 462 405 519 575 632 Net I-B-R Ratings Water_ Steam3 Steam Oil G.P.H. M.B.H, M.B.H, 298 352 402 451 500 550 257 304 347 389 431 474 Sq.R. 1071 1267 1446 1621 1796 1975 Input_ 3.00 3.50 4.00 4.50 5.00 5.50 Apply Prefix "O" for Oil - "G" for Gas - "GO" for Gas-Oil 1 2 3 4 VenP I-B-R Burner Capacity4 Gas M,B.H.
Series SC/SCT Gas 8 Gas/Oil Oil, Boilers Installation, Operation Maintenance r: Manual TO THE INSTALLER: This manual is the property of the owner and must be affixed near the boiler for future reference. TO THE This OWNER: boiler Qualified _ _ O_ should Service be inspected annually by a Agency, Gmember member gama PEERLESS" CAST IRON BOILERS PEERLESS HEATER COMPANY 231 NORTH WALNUT STREET • BOYERTOWN, PA 19512-1021 • PHONE 610-367-2153 www.
