aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding PNEUDRI Compressed Air Desiccant Dryers ENGINEERING YOUR SUCCESS.
Compressed air contamination is a real problem for industry In today’s modern production facilities, the use of compressed air is often pivotal to manufacturing processes. Irrespective of whether the compressed air comes into direct contact with the product or is used to automate a process, provide motive power, or even to generate other gases on-site, a clean, dry, reliable compressed air supply is essential to maintain efficient and cost effective production.
Compressed air dryers – The heart of the compressed air treatment solution At the heart of any compressed air treatment solution is the dryer, it’s purpose, to remove water vapour, stop condensation, corrosion and in the case of adsorption dryers, inhibit the growth of micro-organisms. Heatless adsorption dryers (also known as PSA dryers) are the simplest type of adsorption dryer available and have long been the dryer of choice for many industries and applications.
PNEUDRI modular compressed air dryers a dedicated solution for every application By combining the proven benefits of desiccant drying with modern design, Parker domnick hunter has produced an extremely compact and reliable system to totally dry and clean compressed air. The Parker domnick hunter PNEUDRI ranges of heatless and heat regenerative dryers have proven to be the ideal solution for many thousands of compressed air users worldwide in a wide variety of industries.
PNEUDRI - How It Works Adsorption dryers work on the principle of moisture always migrating to the driest medium possible. Therefore, water vapour is removed from compressed air by passing it over an adsorbent desiccant material. As the air contacts the adsorbent material, water vapour transfers from the wet air to the dry desiccant, however, adsorbent materials have a fixed adsorption capacity and once this capacity is reached, they must be regenerated or replaced.
PNEUDRI - The world's most advanced modular drying system With the proven benefit of advanced aluminium forming technology, Parker domnick hunter has developed a twin tower desiccant dryer that is typically 60% of the size and weight of conventional designs. These advanced desiccant dryers include ranges of heatless and heat-regenerative PNEUDRI dryers which provide one of the most simple and cost effective compressed air drying solutions.
PNEUDRI - four key features guarantee air quality OIL-X EVOLUTION filtration Adsorption dryers are designed for the removal of water vapour and not liquid water, water aerosols, oil, particulates or micro-organisms. Only by using Parker domnick hunter OIL-X EVOLUTION pre and after filtration can the removal of these contaminants be assured and air quality in accordance with all editions of ISO8573-1 be guaranteed.
Selecting the right dryer for your compressed air system To achieve the degree of air quality specified by ISO8573-1:2010, a careful approach to system design, commissioning and operation must be adopted. Parker domnick hunter recommends that compressed air is treated: • Prior to entry into the distribution system • At critical usage points and applications This ensures that contamination already in the distribution system is removed.
What size PNEUDRI do I require? Dryer Selection To correctly select a dryer model, the flow rate of the dryer must be adjusted for the minimum operating pressure and maximum operational temperature of the system. If the dewpoint required is different to the standard dewpoint of the dryer then the flow rate must also be adjusted for the required outlet dewpoint. Selection Example Selecting a dryer for a compressor producing at full load 1500 m³/hr at 8.
PNEUDRI MiDAS Product Selection Inlet Flowrates Model Pipe Size L/S m3/min m3/hr cfm /8" 1 0.09 5.1 3 /8" 2 0.14 8.5 5 /8" 4 0.23 13.6 8 /8" 5 0.28 17.0 10 /8" 6 0.37 22.1 13 /8" 7 0.43 25.5 15 /8" 9 0.57 34.0 20 DAS1 3 DAS2 3 DAS3 3 DAS4 3 DAS5 3 DAS6 3 DAS7 3 Stated flows are for operation at 7 bar g (100 psi g) with reference to 20°C, 1 bar a, 0% relative water vapour pressure. For flows at other pressures, apply the correction factors shown.
Correction Factors Temperature Correction Factor CFT °C 25 30 35 40 45 50 Maximum Inlet °F Temperature 77 86 95 104 113 122 1.00 1.00 1.00 1.04 1.14 1.37 CFT Pressure Correction Factor CFP Minimum Inlet Pressure bar g 4 5 6 7 8 9 10 11 12 psi g 58 73 87 102 116 131 145 160 174 1.60 1.33 1.14 1.00 1.03 0.93 0.85 0.78 0.71 CFP Standard Option 1 PDP °C -40 -70 PDP °F -40 -100 1.00 1.
PNEUDRI MIDIplus Product Selection Inlet Flowrates Model Pipe Size L/S m3/min m3/hr cfm /4" 11" 0.68 41 24 /4" 15 0.91 55 32 /4" 20 1.19 71 42 /4" 25 1.50 90 53 /4" 31 1.84 110 65 /4" 42 2.49 149 88 DME050 1" 50 3.01 180 106 DME060 1" 61 3.69 221 130 DME080 1" 83 4.
Correction Factors Temperature Correction Factor CFT °C 25 30 35 40 45 50 Maximum Inlet °F Temperature 77 86 95 104 113 122 1.00 1.00 1.00 1.04 1.14 1.37 CFT Pressure Correction Factor CFP Minimum Inlet Pressure bar g 4 5 6 7 8 9 10 11 12 13 14 15 16 psi g 58 73 87 100 116 131 145 160 174 189 203 218 232 1.60 1.33 1.14 1.00 0.89 0.80 0.73 0.67 0.62 0.57 0.54 0.5 0.47 CFP Standard Option 1 PDP °C -40 -70 PDP °F -40 -100 1.00 1.
PNEUDRI MX Product Selection Multi-Bank Single Bank Model Flowrates Pipe Size L/s m3/min m3/hr cfm MX 102C 2" 113 6.81 408 240 MX 103C 2" 170 10.22 612 360 MX 103 2" 213 12.78 765 450 MX 104 2" 283 17.
Correction Factors Temperature Correction Factor CFT °C Maximum Inlet Temperature 25 °F CFT 30 35 40 45 50 77 86 95 104 113 122 1.00 1.00 1.00 1.04 1.14 1.37 Pressure Correction Factor CFP Minimum Inlet Pressure bar g 4 5 6 7 8 9 10 11 12 13 psi g 58 73 87 100 116 131 145 160 174 189 1.60 1.33 1.14 1.00 0.89 0.80 0.73 0.67 0.62 0.57 CFP Option 2 Standard PDP °C -20 -40 -70 PDP °F -4 -40 -100 0.91 1.00 1.
Improving manufacturing efficiency Every manufacturing organisation strives to improve its operational efficiency, especially in terms of energy consumption and environmental impact. Heatless adsorption dryers use clean, dry process air for regeneration, but in real terms, this means that not all of the compressed air generated is available for manufacturing processes.
PNEUDRI MXLE ADVANTAGE Features & Benefits • Complete clean dry air solution with guaranteed air quality • Includes Pre & Post Filtration • Delivered air quality in accordance with ISO8573-1 • 3rd Party validated performance on both dryer and pre / post filtration • Dryer tested in accordance with ISO7183 • Filters tested in accordance with ISO12500-1 / ISO8573-4 • Suitable for all industrial applications • Modular construction • Smaller, more compact & lightweight than traditional Twin Tower dryers • Fu
PNEUDRI MXLE ADVANTAGE Product Selection Single Bank Model Flowrates Pipe Size L/s m3/min m3/hr cfm MXLE 102C G2 113 6.81 408 240 MXLE 103C G2 170 10.22 612 360 MXLE 103 G2 213 12.78 765 450 MXLE 104 G2 283 17.
Dryer coding example Part numbers Dryer model Controller type Number of drying banks Number of drying columns MX LE = LOW ENERGY Number of individual dryers in installation Number of columns per dryer bank LE 1 08 MX Dryer Part Numbers -20°C /-40°C PDP Note: Dryer and vacuum pump ordered seperately.
Saving energy with the dewpoint dependent switching (DDS) energy management system The energy required to regenerate the off-line desiccant bed in an absorption dryer is constant, and based upon the assumption that the dryer is operating at its full capacity and the desiccant bed requiring regeneration has been fully saturated. In reality, a dryer is rarely operating at full capacity all of the time, for example during shift work and periods of low demand.
Compressed air for hazardous environments Oil & Gas Drilling and Production Installations can be some of the most inhospitable working areas known to man. Apart from potentially explosive and corrosive areas, ambient temperatures can vary from -20°C to 50°C with wind speeds of up to 80mph and the constant battering from high waves, an oil rig is a demanding place for man or machine.
Aftermarket ELEMENTS PARTS Parker filters are designed to produce clean compressed air, gas and liquid to the highest industry standards. To maintain impeccable results, Elements within the filter must be replaced annually. Parker Kits make everyday maintenance easy. They are available for all of our products and are simply value-formoney. The Parts within the kits support our customers’ varied maintenance, repair and overhaul activities.
Parker’s Motion & Control Technologies At Parker, we’re guided by a relentless drive to help our customers become more productive and achieve higher levels of profitability by engineering the best systems for their requirements. It means looking at customer applications from many angles to find new ways to create value. Whatever the motion and control technology need, Parker has the experience, breadth of product and global reach to consistently deliver.
Parker Worldwide Europe, Middle East, Africa AE – United Arab Emirates, Dubai Tel: +971 4 8127100 parker.me@parker.com AT – Austria, Wiener Neustadt Tel: +43 (0)2622 23501-0 parker.austria@parker.com AT – Eastern Europe, Wiener Neustadt Tel: +43 (0)2622 23501 900 parker.easteurope@parker.com HU – Hungary, Budaörs Tel: +36 23 885 470 parker.hungary@parker.com ZA – South Africa, Kempton Park Tel: +27 (0)11 961 0700 parker.southafrica@parker.com IE – Ireland, Dublin Tel: +353 (0)1 466 6370 parker.