360101 375 LEG PRESS ADAPTER KIT ASSEMBLY INSTRUCTION Part # 6837701 1 Revision: 07/06/99
IMPORTANT NOTES There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules: 1. Consult your physician before beginning any exercise program. 2. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury. 3. Do not allow minors or children to play on or around this equipment. 4. Exercise with care to avoid injury. 5.
PARTS LIST KEY 1 2 3 4 5 6 7 8 DESCRIPTION FRONT LEG PULLEY BRACKET BASE CONNECTION 3-1/2” PULLEY 2” SQ. END CAP 2” SQ. COVER CAP 2” SQ.
STACK GUARD 1/2” NUT BASE 1/2” WASHER FIGURE 4 1/2 X 4” BOLT STEP 4 • Remove two 1/2 X 4” BOLTS, two 1/2” WASHERS, and two 1/2” LOCK NUTS from the BASE and STACK GUARD as shown in FIGURE 4. (NOTE: Discard the 1/2 X 4” BOLT.) 1/2” NUT BASE 3 1 STACK GUARD 12 1/2 X 4-1/2” FIGURE 5 STEP 5 • Securely fasten the FRONT LEG (1) and the BASE CONNECTION (3) to the BASE and STACK GUARD using two 1/2 X 4-1/2” BOLTS (12) and two previously removed 1/2” LOCKNUTS. See FIGURE 5.
REMOVE CABLE FIGURE 6 STEP 6 Remove the existing CABLE (part #68331) using the following steps: • Disconnect LAT BAR from TOP BOOM. • Unscrew the threaded end of CABLE from the HEAD PLATE ASSEMBLY. • Route the CABLE around the FLOATING PULLEY as shown in FIGURE 6. • Route the CABLE through the TOP BOOM as shown in FIGURE 6. • The pulleys in TOP BOOM may need to be temporarily removed to remove CABLE.
FIGURE 7 IMPORTANT: Cable must run in all the pulley grooves. 2 13 STEP 7 Install the NEW PRIMARY CABLE (13) using the following steps: • Route the CABLE (13) through the TOP BOOM as shown in FIGURE 7. The pulleys in TOP BOOM may need to be temporarily removed to perform this step. (Note: Make sure the CABLE is running in all the pulley grooves.) • Route the CABLE (13) around the FLOATING PULLEY BRACKET as shown in FIGURE 7.
FIGURE 8 9 4 8 2 10 3/8 X 2” STEP 8 • Loop CABLE (13) around one 3-1/2” PULLEY (4) in the PULLEY BRACKET (2) and SECURELY assemble using one 3/8 X 2” BOLT (10), and two 3/8” WASHERS (8) and one 3/8” LOCK NUT (9) as shown in FIGURE 8. FIGURE 9 STEP 9 • Remove one existing 3-1/2” PULLEY,two WASHERS, two 2” WHEELS and two SPACERS from the ADJUSTMENT TUBE on the 832 LEG PRESS OPTION by unfastening the 3/8 X 4-1/2” BOLT holding the pulley on. See FIGURE 9. (NOTE: The pulley will be used in STEP 12.
14 NUT SPACER WASHER DO NOT OVERTIGHTEN! 2” WHEEL 3/8 X 4-1/2” BOLT FIGURE 10 STEP 10 • Assemble the LEG PRESS CABLE (14) to the ADJUSTMENT TUBE on the 832 using the existing previously removed 3/8 X 4-1/2” BOLTS, SPACERS, WASHERS, 2” WHEELS AND NUT. (Note: Do not overtighten! Tighten only until nut is completely on bolt.) See FIGURE 10.
1/2 X 3” 11 15 1 16 FIGURE 11 STEP 11 • Securely fasten the 832 LEG PRESS to the FRONT LEG (1) using two 1/2 X 3” BOLTS (11), two 1/2” WASHERS (15), and two 1/2” LOCK NUTS (16) as shown in FIGURE 11.
9 4 3 14 1 8 10 3/8 X 2” FIGURE 12 STEP 12 • Attach one 3-1/2” PULLEY (4) to the FRONT LEG (1) and one 3-1/2” PULLEY (4) to the BASE CONNECTION (3) using two 3/8 X 2” BOLTS (10), four 3/8” WASHERS (8) and two 3/8” LOCKNUTS (9). (Note: Make sure CABLE (14) is running under PULLEYS.) FIGURE 13 STEP 13 • Screw the threaded end of LEG PRESS CABLE (14) to the PULLEY BRACKET (2) as shown in FIGURE 13.
2 14 ADJUST! ADJUST! ADJUST! 13 SPRING PIN ADJUSTMENT FIGURE 14 STEP 14 • The 832 LEG PRESS is equipped with a spring pin adjustment to accommodate different sized users and allow easy entry and exit from the machine. To use, you must slightly push against the foot plates to take tension off the pin. • To set the correct amount of tension in the cables, adjust the 832 LEG PRESS into the last adjustment hole (so the LEG PRESS is spread apart) and remove the WEIGHT STACK PIN.