World’s Best Drywall Lifts ™ Brand Covered by one or more of the following patents: 3,828,942 5,368,429 5,586,619 5,984,605 7,556,464 7,726,901 7,828,506 7,726,901 8,529,181 Other patents pending. OPERATOR’S MANUAL For Model 125 WA R N IN G Re a d a nd becom e fam iliar w i t h t h i s ma n u a l BE F O RE o p e r a t i n g u n it . Before operating this equipment, thoroughly read this set of instructions, make sure you understand them, and only then follow the step-by-step directions.
To our valued customer, Thank you for choosing a product by Paragon Pro Manufacturing Solutions. We are pleased that we are able to provide equipment to make your work easier. Our efforts are focused on producing the finest quality equipment of which we are capable. We make sure to spend extra time and effort on our design and production in order to reduce your time and effort spent using the product. We take pride in providing the best for our customers.
CONTENTS Warning / Instructional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 1-2 User Components, Product Specifications, Care & Maintenance . . . . . . . Page 3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 4-5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning Read and follow these warnings and the instructions that follow. Failure to do so could result in serious property damage and/or serious bodily injury. • BEFORE operating this equipment, thoroughly read this set of instructions, make sure you understand them, and only then follow the step-by-step directions. FAILURE TO READ AND FOLLOW THESE INSTRUCTIONS could result in failure of the equipment.
Safety Labels -2-
user components A. Complete frame assembly with winch and standard telescoping sections B. Cradle assembly - less detachable cross arms C. Cradle cross arms (1 pair) D. Complete tripod base assembly Specifications Sheet Quantity Capacity Load Rating Single 150 lbs. (68 kg) DO NOT EXCEED. Maximum Height 11’ (335 cm) 15’ (457 cm) w/ optional extension loading Height 34” (86 cm) Net Weight Approximately 100 lbs.
ASSEMBLY 1. Begin by setting up the tripod base: press down on the slide yoke ring pin and swing the outer legs out until they lock in the working position (note the holes on the bottom of the slide tube). 2c. To hold the tripod base in position during this procedure set the backstop as shown. 2d. When the frame is correctly positioned on the tripod base release the backstop. 2a. Place the frame assembly on the tripod base. A B D C 2b.
ASSEMBLY continued 8. Mount the cradle on top of the telescoping section. Flip out the tilt latch to allow the cradle to tilt for loading and for hanging drywall on sidewalls and sloped ceilings. 4. Raise the brake arm all the way up, grasp the winch post, and squeeze the brake arm firmly as shown. 5. Place your right hand on top of the frame and pull the winch assembly towards you. While pulling the winch towards you, grip the brake arm sufficiently to prevent back-lash of the cable on the winch. 9.
OPERATION When the backstop legs are set, they keep the unit from shifting while loading wallboard or while installing the frame on the tripod base. 4. The PANELLIFT® Drywall Lift will hold drywall in position on sidewalls and sloped ceilings in addition to level ceilings. The cradle also tilts up to 10o longitudinally. USE THE BACKSTOP ON THE TRIPOD BASE WHEN WORKING ON SIDEWALLS AND SLOPED CEILINGS. When working on sloped ceilings, start at the peak and work down. 1.
DISASSEMBLY Disassemble the PANELLIFT® Drywall Lift as follows for transport and compact storage. Push 1. Slide the cradle outriggers all the way in. 2. Remove the cross arms by pressing the spring tab on the bottom and sliding the cross arm out of the tapered socket. 5. Raise up on the slide bar with your left hand while rotating the slide bar lock counter-clockwise with your right hand. 3. Lock the cradle tilt latch and lift the cradle off of the frame. 6.
DISASSEMBLY continued 8. Hold the retaining hook in this position with your left hand and rotate the winch forward with your right hand. This will cause the winch assembly to fold up against the frame. When the slide bar contacts the frame, tighten the cable just sufficiently to hold the winch in the collapsed position. 10. To collapse the tripod base, press down on the slide yoke pin clip and swing the legs in until they lock in the closed position. 9. Lift the frame off of the tripod base.
PARTS INDEX Model 125 125-100 1-02 1-06 125-117 125-120 125-107 125-103 125-208 125-209 125-117 2-06 2-05 125-310 CRADLE UNIT Part Description 125-100 Complete cradle assembly 125-103 Complete cross arm assembly 125-107 Outrigger with end cap 125-117 Complete mounting head assembly 125-120 Cradle Body 1-02 Pull pin with fasteners End caps (set of 8) 1-06 FRAME UNIT Part Description 125-200 Complete frame assembly with winch and standard “A” and “B” sections 125-201 Frame housing 125-202 Winch po
ASME Standards for wire rope (cable) inspection and replacement Reprinted with permission from ASME B30.19 Cableways The following is intended as a helpful guide to the general topic of inspection and replacement of wire rope (cable). It is not intended to be an exhaustive treatment of the topic. Frequent inspection (at least daily) and prompt replacement of any cable that shows any sign of wear is the responsibility of the owner and the operator of the PANELLIFT® Drywall Lift.
This Page Intentionally Left Blank - 11 -
Cable Replacement Instructions Part No. 02-05 for PANELLIFT® Drywall Lift Model 138-2 and 125 Part No. 186-03 for PANELLIFT® Drywall Lift Extension 186-00 and 186-12 WARNING BEFORE installing this component, thoroughly read this set of instructions, make sure you understand them, and only then follow the step-by-step directions. FAILURE TO READ AND FOLLOW THESE INSTRUCTIONS could result in failure of the equipment.
Cable Replacement Instructions continued 2 3) Feed out through near end of sheave pocket 2) Feed into top of “B” Section. 4) Feed into slot in “B” Section “A” section “B” section 3 2. Pinch the two telescoping sections together and lift them out as a unit. Pulling the cable will help to raise them. 4 5 5) Feed out the bottom sheave pocket on the “B” Section on the end nearest the bottom. 1) Feed the crimped end of the new cable under anchoring “V” from 1 the bottom of the “A” Section 3.
Cable Replacement Instructions continued There should not be more than 1” of cable extending beyond tool. DO NOT Feed into the sheave pocket at these points!! ~3 1/8” (7.9cm) from end of section X “B” Section X (a) (b) 5. Use the special tool provided to insert the crimped end of the cable into the TOP end of the “B” section as shown in this cut away view. On the Model 125 standard “B” section the sheave pocket is located approximately 3 1/8” (~7.9cm) from the end of the section as shown above.
Cable Replacement Instructions continued “B” Section 9. A correctly strung cable is shown at right: Starting through the “A” section anchoring “V” from the bottom (1), into the top of the “B” section (2), back out through the sheave pocket at the end nearest the top of the telescoping section (3), into the slot of the “B” section (4), and out a final time through the end of the sheave pocket nearest the bottom of the “B” section (5).
11. Pull the slack cable through the sheave pocket and slide the telescoping sections into the frame housing. As the telescoping sections lower into the frame, the slack cable will be drawn back up over the sheave. 12. Feed the crimped end of the cable through the hole in the winch drum and secure it behind the mooring tab by hand pulling the cable snug as shown. 13. Rotate the winch in the direction shown to take the slack out of the cable.
INSTALLATION OF OPTIONAL EXTENSION 186 (186-00: Made in USA; 186-12 Made in Taiwan, R.O.C.) WARNING The 186 extension is designed ONLY for use in the PANELLIFT® Model 138-2 or Model 125 frame: • DO NOT install the 186 extension in the PANELLIFT® Model 182 frame or any other brand of drywall lift. • Installing the 186 extension in any drywall lift frame other than the PANELLIFT® Model 138-2 or Model 125 can subject the assembly to stresses and loads that it was not designed to carry.
INSTALLATION OF EXTENSION 186 Yes - Correct Feed the cable over the top like this. X 6. Pull the slack cable through the sheave pocket and slide the telescoping sections into the frame housing. NO!! - WRONG DO NOT feed the cable under the sheave at this point!! 5. MAKE SURE that the cable feeds over the TOP of the cable sheave as shown in the above photo.
PARAGON PRO MANUFACTURING SOLUTIONS INC LIMITED WARRANTY TELPRO INC products manufactured by PARAGON PRO MANUFACTURING SOLUTIONS INC are warranted to be free from defects in material and workmanship under normal use for one year from date of purchase. NOTE: The following components of the PANELLIFT® Model 439 Drywall Lift are warranted to be free from defects in material and workmanship under normal use for three years from date of purchase.
This product contains trace amounts of the following items which are known to cause cancer and/or developmental harm in the state of California. These chemicals are not hazardous under product's intended use. Please review CAS# for more information.
Q uestions about assembly? Can’t find a part? Need some other help? Call us: 1.800.448.0822 701.775.