Net-Contain Universal Aisle Containment © Panduit Corp. 2014 INSTALLATION INSTRUCTIONS UNIVERSAL AISLE CONTAINMENT-VERTICAL WALL VERSION UNIVERSAL AISLE CONTAINMENT-ROOFING VERSION For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp.
© Panduit Corp.
© Panduit Corp.
INSTALLATION INSTRUCTIONS © Panduit Corp.
INSTALLATION INSTRUCTIONS © Panduit Corp.
INSTALLATION INSTRUCTIONS © Panduit Corp.
INSTALLATION INSTRUCTIONS © Panduit Corp.
© Panduit Corp.
© Panduit Corp.
INSTALLATION INSTRUCTIONS © Panduit Corp.
© Panduit Corp.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Table of Contents Section 1 - Installation Universal End of Row Frame Attaching Hanger and Beam Support to Post (For 900mm 42RU Set-Up Only)..................................................................... Attaching Hanger and Beam Support to Post (For 900mm 45RU Set-Up Only)..................................................................... Attaching Hanger and Beam Support to Post (For 900mm 48RU Set-Up Only).................................
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Table of Contents Section 2 (continued)- Installation of Wall Beams, Mid-Span Support Post and Mid-Span Cabinet Support Rod Attaching Roofing Beam (For Roofing Containment Set-Up Only)........................................................................................ 62 Installing Wall Beam Clamp.....................................................................................................................................................
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Table of Contents Section 6 - Installation of Net-Contain Sliding Doors Attaching Transom................................................................................................................................................................... 99 Flap Seal Installation................................................................................................................................................................
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ SECTION 1 INSTALLATION OF UNIVERSAL END OF ROW FRAME CUEFRT8F03STB1,CUEFRT9F03STB1,CUEFRT8F04STB1, CUEFRT9F04STB1,CUEFRT8F06STB1,CUEFRT9F06STB1, CUEFVT8F03STB1,CUEFVT9F03STB1,CUEFVT8F04STB1, CUEFVT9F04STB1 Roofing Vertical Wall For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 900mm 42RU Set-Up Only) • • • Using (2) M6 nuts, secure the left hanger to the left side post. Attach (1) beam support to the left hand post and left hand hanger with (2) M6 nuts. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 900mm 45RU Set-Up Only) • • • Using (2) M6 nuts, secure the left hanger to the left side post. Attach (1) beam support to the left hand post and left hand hanger with (2) M6 nuts. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 900mm 48RU Set-Up Only) • • • • Using (4) M6x12mm bolts, secure the left hanger to the outside of the left side post. Secure the left hanger in place with (2) M6x12mm bolts to the inside of the left side post. Attach (1) beam support to the left side post and left hanger with (2) M6 nuts. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger to Post (For 900mm 52RU Set-Up Only) • • • Using (4) M6x12mm bolts, secure the left hanger to the left side post from the outside of the post. Secure the left hanger in place with (4) M6x12mm bolts to the inside of the left side post. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Beam Support and Spacer to Post (For 900mm 52RU Set-Up Only) • • Attach (1) beam support and spacer to the left hand post and hanger with (2) M6 nuts. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 1200mm 42RU Set-Up Only) • • • Using (2) M6x12mm bolts, secure the left hanger to the left side post. Attach (1) support beam to the left side post and left hanger with (2) M6 nuts. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 1200mm 45RU Set-Up Only) • • • Using (2) M6x12mm bolts, secure the left hanger to the left side post. Attach (1) support beam to the left side post and left hanger with (2) M6 nuts. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 1200mm 48RU Set-Up Only) • • • • Using (4) M6x12mm bolts, secure the right hanger to the outside of the right side post. Secure the hanger in place with (2) M6x12mm bolts to the inside of the right side post. Attach (1) support beam to the right side post and hanger with (2) M6 nuts. Repeat process for left side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger to Post (For 1200mm 52RU Set-Up Only) • • • Using (4) M6x12mm bolts, secure the left hanger to the outside of the left side post. Secure the left hanger in place with (4) M6x12mm bolts to the inside of the left side post. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Beam Support and Spacer (For 1200mm 52RU Set-Up Only) • • Attach (1) beam support and spacer to the left side post and hanger with (2) M6 nuts. Repeat process for right side post. Hanger Spacer Beam Support (2) M6 Nuts Left PostInside Hanger Spacer Beam Support (2) M6 Nuts Right PostInside Right Post Left Post For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 1800mm 42RU Set-Up Only) • • • Using (2) M6x12mm bolts, secure the left hanger to the left side post. Attach (1) support beam to the left side post and left hanger with (2) M6 nuts. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 1800mm 45RU Set-Up Only) • • • Using (2) M6x12mm bolts, secure the left hanger to the left side post. Attach (1) support beam to the left side post and left hanger with (2) M6 nuts. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger and Beam Support to Post (For 1800mm 48RU Set-Up Only) • • • • Using (4) M6x12mm bolts, secure the right hanger to the outside of the right side post. Secure the hanger in place with (2) M6x12mm bolts to the inside of the right side post. Attach (1) support beam to the right side post and hanger with (2) M6 nuts. Repeat process for left side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Hanger to Post (For 1800mm 52RU Set-Up Only) • • • Using (4) M6x12mm bolts, secure the left hanger to the outside of the left side post. Secure the left hanger in place with (4) M6x12mm bolts to the inside of the left side post. Repeat process for right side post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Beam Support and Spacer (For 1800mm 52RU Set-Up Only) • • Attach (1) beam support and spacer to the left side post and hanger with (2) M6 nuts. Repeat process for right side post. Hanger Spacer Beam Support (2) M6 Nuts Left PostInside Hanger Spacer Beam Support (2) M6 Nuts Right PostInside Right Post Left Post For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Containment System Layout • • The containment system length is measured from inside of posts, as shown below. The drill layout shown below applies to all aisle widths (900mm, 1200mm, and 1800mm). Detail A 692mm (27.25”) 32mm (1.26”) Center of Contained Aisle Length of containment system (measured from inside of posts) (6) 8mm (5/16") Clearance Holes 150mm (5.9") 150mm (5.9") 30mm (1.18") Detail A For Technical Support: www.panduit.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Containment System Layout 900mm (3ft) Aisle 1200mm (4ft) Aisle 1800mm (6ft) Aisle For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Post to Floor • • • • From the floor, remove a tile that is directly next to the tile that you will be attaching the post to. Have (1) person hold the post in place aligning the holes in the foot with the pilot holes in the tile. Have another person insert (6) M6x50mm hex head bolts through (3) foot plates on the top of the foot of the post.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Install Post Foot Cover • • • From the side, slide the foot cover over the post foot. Secure foot cover in place with (2) M5x10mm hex head screws. Repeat process for second post. (2) M5x10mm Hex Head Screws Foot Cover 900mm and 1200mm Aisle (2) M5x10mm Hex Head Screws Foot Cover 1800mm Aisle For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching End of Row Beam (For 900mm and 1200mm Aisles, 42RU-45RU Set-Up Only) • Attach an end of row beam to the (2) beam supports with (2) M6 nuts at each end.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching End of Row Beam (For 900mm and 1200mm Aisles, 48RU-52RU Set-Up Only) • Attach an end of row beam to the (2) end of beam support brackets with (4) M6 nuts.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching End of Row Beam (For 1800mm Aisles, 42RU-45RU Set-Up Only) • Attach an end of row beam to the (2) beam supports with (2) M6 nuts at each end. End of Row Beam (2) M6 Nuts Each End End of Row Beam (2) Beam Supports Right Side Post Left Side Post 42RU Setup View Detail View End of Row Beam (2) M6 Nuts Each End End of Row Beam (2) Beam Supports Left Side Post Right Side Post 45RU Setup View Detail View For Technical Support: www.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching End of Row Beam (For 1800mm Aisles, 48RU-52RU Set-Up Only) • Attach an end of row beam to the (2) end of beam support brackets with (4) M6 nuts. End of Row Beam End of Row Beam (2) M6 Nuts Each End (2) Beam Supports Left Side Post Right Side Post Detail View 48RU Setup View End of Row Beam (2) M6 Nuts Each End (2) Beam Supports Right Side Post Left Side Post 52RU Setup View Detail View For Technical Support: www.panduit.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Vertical Wall End of Row Beam (For Vertical Wall Set-Up Only) • Attach a hot aisle containment end of row beam to the top of the end of row beam with (5) M5x10mm screws. Vertical Wall End of Row Beam (5) M5x10mm Screws Front View-End of Row Frame For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Applying Foam Seal to Vertical Wall End Beam (For Vertical Wall Set-Up Only) • Apply (1) strip of foam seal along the top edge of the Vertical Wall end beam from one end to the other. Vertical Wall End Beam Foam Seal Detail View-Foam Attached Rear View-End of Row Frame For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Support Hanger (For 900mm Vertical Wall Set-Up Only) • • • Place the left support hanger on top of the left hanger. Secure the left support hanger to the Vertical Wall end beam with (2) M5x10mm screws. Repeat process for right support hanger.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Support Bracket (For 1200mm Vertical Wall Set-Up Only) • Attach (1) wall beam support bracket to each end of the Vertical Wall with (2) M5x10mm screws each. Right Post (2) M5x10mm Screws Wall Beam Support Bracket Wall Beam Support Bracket Left Post (2) M5x10mm Screws Rear View-End of Row Frame For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Support Hanger (For 900mm Roofing Set-Up Only) • • • Place the left support hanger on top of the left hanger. Secure the support hanger to the end of row beam with (1) M5x10mm screw. Repeat process for right support hanger. (1) M5x10mm Screw (1) M5x10mm Screw Right Support Hanger Left Support Hanger Right Hanger Right Hanger Right Post Rear View-End of Row Frame For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Upper End Panel (For 900mm Aisle Only) • • Using (2) M5 nuts, attach an upper end panel to the bottom of the right side end of row beam support bracket. Repeat Process for left side end of row beam support bracket. Left Post Right Post End of Row Beam Support Bracket End of Row Beam Support Bracket (2) M5 Nuts (2) M5 Nuts Upper End Panel Upper End Panel Rear View-End of Row Frame For Technical Support: www.panduit.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Lower End Panel (For 900mm Aisle Only) • • Using (2) M5 nuts, attach a lower end panel to the upper end panel on left side of frame. Repeat process for right side. Left Post Right Post Upper End Panel Upper End Panel Lower End Panel Lower End Panel (2) M5 Nuts (2) M5 Nuts Front View-End of Row Frame For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Lower End Panel Brace (For 900mm Aisle Only) • • Attach a lower end panel brace to the lower end panel with (2) M5 nuts making sure that the lower end panel brace wraps around the post. Repeat process for left side. Lower End Panel (2) M5 Nuts Lower End Panel Brace For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ • Grounding the End-of-Row Frame • The end-of-row frame can be grounded at either the top or bottom of the vertical posts. A common bonding network (CBN) jumper kit can be attached to any of the points noted below.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION OF WALL BEAM, MID-SPAN SUPPORT POST AND MID-SPAN CABINET SUPPORT For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Aligning Wall Beams • • • Place the required number of wall beams next to each other, end to end. Ensure that wall beams are matching lengths on both sides of the aisle. i.e. 600mm wall beam across from 600mm beam; 2400mm wall beam across from 2400mm beam, etc. Wall Beams CORRECT X Matching lengths on both sides of aisle NOT CORRECT Wall beams are NOT matching lengths on both sides of aisle For Technical Support: www.panduit.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Wall Beam Connector • • • Place the wall beam connector in between (2) wall beams so that the (8) studs pass through the wall beam connector. Fasten the wall beam connector to the (2) wall beams with (8) M6x12mm bolts. Secure the wall beam connector in place with (8) M6 hex nuts.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Wall Beam Ganging Bracket • Attach (1) wall beam ganging bracket in between every pair of wall beams with (2) M5x12mm button head screws. Wall Beam Ganging Bracket (2) M5x12mm Button Head Screws For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Mid-Span Support for Wall Beams • • Panduit recommends a mid-span support every 3,600mm (11.8’). The maximum distance without a mid-span support is 4,800mm (16’).
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Locating Mid-Span Support Post • See detail view shown below for dimensions for drilling pilot holes for Mid-Span support posts. BOTTOM VIEW (looking up from floor) Center of Contained Aisle 566.9mm (22.32") 900mm Aisles 680.5mm (26.79") 1200mm Aisles 980.5mm (38.60") 1800mm Aisles 30mm 118mm (4) 8.0mm (5/16") Clearance Holes. Detail View NOTE: Views are not shown to scale to help illustrate dimensional requirements For Technical Support: www.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Support Bracket to Support Post • • • Attach support bracket to support post using (4) M6 X 12mm Hex Bolts. See chart below for orientation of holes for 42RU, 45RU, 48RU, and 52RU setups. Repeat process for every support post required. (4) M6X12mm Hex Bolts (4) M6X12mm Hex Bolts 45RU Setup 42RU Setup (4) M6X12mm Hex Bolts (4) M6X12mm Hex Bolts 52RU Setup 48RU Setup For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Support Post to Floor • • • • • From the floor, remove a tile that is directly next to the tile that you will be attaching the support post to. Have (1) person hold the support post in place aligning the holes in the foot with the pilot holes in the tile. Have another person insert (4) M6x50 hex head bolts through the foot of the support post.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Wall Beam Assembly to End of Row Frames (A Minimum of 2 People are Required for this Step.) • • • • Lift (1) wall beam assembly above the end of row frames. Lower the wall beam assembly onto the hanger bracket. Secure wall beam assembly in to each hanger bracket with a total of (6) M6 hex nuts. If required fasten wall beam assembly to mid-span support post with (2) M6 hex nuts.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Securing Wall Beam (For 900mm Vertical Wall Containment Set-Up Only) • • • Fasten (1) M5x10mm screw through the wall beam bracket into the wall beam from the inside of the aisle. Fasten (3) M6x12mm bolts and (3) M6 nuts to the hanger and wall beam. Repeat process for every hanger. M6 Nut Wall Beam Bracket M5x10mm Screw Hanger M6x12mm Bolt For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Securing Wall Beam (For 900mm Roofing Containment Set-Up Only) • • • Fasten (1) M5x10mm screw through the support hanger into the wall beam from the inside of the aisle. Fasten (3) M6x12mm bolts and (3) M6 nuts to the hanger and wall beam. Repeat process for every hanger. Support Hanger M6 Nut M5x10mm Screw Hanger For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Securing Wall Beam (For 1200mm Vertical Wall Containment Set-Up Only) • • • Fasten (1) M5x10mm screw through the wall beam bracket into the wall beam from the inside of the aisle. Fasten (3) M6x12mm bolts and (3) M6 nuts to the hanger and wall beam. Repeat process for every hanger. M6 Nut M6x12mm Bolt Wall Beam Bracket M5x10mm Screw Hanger For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Securing Wall Beam (For 1200/1800mm Roofing Containment Set-Up Only) • • Fasten (3) M6x12mm bolts and (3) M6 nuts to the hanger and wall beam. Repeat process for every hanger. M6 Nut M6x12mm Bolt Hanger For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Roofing Beam (For Roofing Containment Set-Up Only) • • • Attach the roofing beam to the end of row beam with M5x10mm screws. Secure the roofing beam to each wall beam with (2) M5x10mm screws. Repeat process for opposite side of POD. (5) M5x10mm Hex Head Screws (900mm aisle) (7) M5x10mm Hex Head Screws (1200mm aisle) (8) M5x10mm Hex Head Screws (1800mm aisle) Roofing End Beam For Technical Support: www.panduit.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Installing Wall Beam Clamp • Attach the required number of beam clamps to span the length of the aisle with M5x12mm button head screws. Wall Beam M5x12mm Clamp Button Head Screws Ensure that flange of Wall Beam Clamp faces into aisle For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Flap Seal to Wall Beam Clamp • Install the flap seal onto the wall beam clamp for each wall beam as shown. Flap Seal Wall Beam Clamp Wall Beam Clamp Note Flap Seal Orientation For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ SECTION 3 INSTALLATION OF AISLE CONTAINMENT ROOFING CURFS06F03HB**,CURFS06F04HB**,CURFS06F06HB**, CURFS07F03HB**,CURFS07F04HB**,CURFS07F06HB**, CURFS08F03HB**,CURFS08F04HB**,CURFS08F06HB** For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Installing Aisle Containment Roofing Aisle Beam • Position the roofing aisle beam on the (2) wall beams at approximate location(s). Roofing Aisle Beam For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Placing Ceiling Panel • • Lower (1) ceiling panel between the roofing end beam and the roofing aisle beam. Adjust the position of the roofing aisle beam using the ceiling panel as a guide. Ceiling Panel Roofing End Beam Roofing Aisle Beam For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS Securing Aisle Containment Roofing Aisle Beam • • Attach the roofing aisle beam to the (2) wall beams with (4) M5x10mm hex head screws. Repeat process for each roofing aisle beam. (4) M5x10mm Hex Head Screws Roofing Aisle Beam For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Securing Ceiling Panel • • • • From underneath the roofing aisle beam, loosen the (4) M5 button head screws. Slide the (4) M5 button head screws out causing the ceiling panel hold down to slide over the ceiling panel securing it in place. Re-tighten the (4) M5 button head screws in the roofing aisle beam. Repeat process for every roofing aisle beam in pod. View From Above Aisle Beam View From Under Aisle Beam For Technical Support: www.panduit.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS SECTION 4 INSTALLATION OF AISLE CONTAINMENT VERTICAL WALLS, VERTICAL WALL ADAPTERS, AND VERTICAL WALL BRACE For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Installing Vertical Wall Brace • • • NOTE: The max distance without a vertical wall brace is 2,400mm (8’). Install bracket for vertical wall brace to each wall beam using (2) M5 X 12mm Button Head Screws each as shown. Install vertical wall brace to both vertical wall brace brackets using (2) M5 X 12mm Button Head Screws on each side as shown.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Installing Vertical Wall Adapter • • Using (2) M5x10mm hex head screws, attach the vertical wall adapter to the wall beam. Repeat process for all of vertical wall adapters required. (2) M5x10mm Hex Head Screws Wall Beam Vertical Wall Adapters For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Wall Brace to Vertical Wall • • • Using (2) M5x10mm button head screws, attach (2) wall braces to the vertical wall. Discard the diagonal braces that come with the vertical walls. Repeat process for all vertical walls required. (2) Wall Braces For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Applying Foam Seal to Vertical Wall • • Apply (1) strip of .5"x.75" foam seal across the top flange of the vertical wall. Repeat process for all vertical walls required. .5"x.75" Foam Seal For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Installing Vertical Wall • • • • Place the vertical wall on top of the vertical wall adapter passing the studs on the adapter through the slots in the feet of the wall. Secure the vertical wall to the vertical wall adapter with (4) M5 hex nuts. Fasten the (2) wall braces to the wall beam with (2) M5x10mm hex head screws. Repeat process for each vertical wall required.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Setting Wall Panel Height • • • • Once wall panel is secured to cabinet, raise wall panel to desired height. Loosely, install the (2) adjustment screws on the front of the wall panel. Level relative to lower wall. Tighten adjustment screws to secure wall panel to desired height. (2) Adjustable Panel Locking Screw Raise Wall Panel to Desired Height (Re-tighten adjustment screws) For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Sizing Upper Seal • • With wall panel in raised position, attach the upper seal to the wall panel with (4) M5 nuts and mark 1/8 inch above the cut out as shown in Step 1. Cut top seal along mark as shown in Step 2. Step 1 Upper Seal Step 2 (4) M5 Nuts Cut Upper Seal Along Mark from Step One. Mark the Upper Seal 1/8 inch Above the Cut Out. For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Upper Seal • Attach the top seal in between (2) wall panels with (4) M5 nuts. Upper Seal (4) M5 Nuts For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS Attaching Foam to Lower Seal • Attach the provided strip of .75W x .5H foam seal to the width of the bottom seal. .75W x .5H Foam Lower Seal Apply Foam to this Side of the Lower Seal. For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Lower Seal • Using (4) M5 nuts, attach bottom seal with foam strip in between (2) wall panels. (4) M5 Nuts For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ SECTION 5 INSTALLATION OF END OF ROW VERTICAL WALL C2HACERI1626**, C2HACERI2638**, C2HACERI3866** For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Lower Side Frame • • Attach lower side frame to the right wall panel with (1) M5 nut. Repeat process for left side. Lower Side Frame Wall Panel M5 Nut For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Lower Cross Beams • • • Attach lower right cross beam to the bottom of the right wall panel with (2) M5 nuts. Secure lower right cross beam to the top of the vertical wall adapter. Repeat process for left side. NOTE: Lower Right Cross Beam has a 1 Imprinted on it. (Left Side has a 2) (2) M5 Nuts NOTE: Push Lower Cross Beams to Full Outer Position. For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Upper Cross Beams • • Secure the upper right cross beam to the top of the right wall panel with (2) M5 Nuts. Repeat process for upper left cross beam. Upper Right Cross Beam NOTE: Upper Right Cross Beam has a 1 Imprinted on it. (Left Side has a 2) Wall Panel (2) M5 Nuts For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attach Foam Seal to Upper Side Frame • Attach (1) strip of .5x.25 inch foam next to the inside flange of each of the upper side brackets. Upper Side Frame .5"x.25" Foam Seal Upper Side Frame .5"x.25" Foam Seal Top View For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Upper Side Frame • • • Attach (1) upper side frame to the upper right cross beam with (3) M5 12mm screws Secure upper side frame to lower side frame with (3) M5 12mm screws Repeat process for left side. Upper Right Cross Beam (3) M5 12mm Button Head Screws Upper Side Frame Lower Side Frame Upper Side Frame (3) M5 12mm Button Head Screws For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attach Center Cross Beams • • • • • Attach (1) center cross beam to upper right cross beam with (2) M5 nuts (do not tighten). Attach same center cross beam to upper left cross beam with (2) M5 nuts (do not tighten). Make sure the center cross beam is centered between the upper left cross beam and the upper right cross beam. Tighten nuts. Repeat process for lower right and lower left cross beams.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attach Center Frames • • Attach (1) center frame to the upper center cross beam with (2) M5 nuts. Repeat process for lower center cross beam. Center Frame Center Cross Beam (2) M5 Nuts For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Assemble H Channel [For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) Only] Using (1) M5x12mm button head torx screws, attach the inside H Channel to the outside H channel. (1) M5x12mm Button Head Torx Screws Inside H Channel Outside H Channel For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attach H Channel to Center Frame [For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) Only] • Attach H channel to the center frame with (2) M5 hex nuts. Center Frame (2) M5 Hex Nuts For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Mark and Cut H Channel [For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) Only] • • • Make a mark on the inside and outside H Channels above the threaded studs on the lower center frame and below the edge of the lower center frame. Detach H Channel assembly from top center frame. Separate the inside H Channel from the outside H Channel.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Measure and Cut Wall Panel • • • • Measure distance between top and bottom studs in frame. (Shown as distance "Y") Measure distance between left and right studs in frame. (Shown as distance "X") Cut wall panel to match lengths "X" and "Y" using a sharp knife and a straight edge. Note: For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) the combined width of wall panels and H Channel should total length "X".
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching H Channel to Clear Panels [For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) Only] • • Attach the inside H Channel to the outside H Channel with M5x12mm button head torx screws and M5 hex nuts securing (2) clear panel in between the inside and outside H Channels. The number of screws and nuts depends on the height of the wall.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attach Bottom and Side Wall Panel Clamps • Attach required number of panel clamps across the bottom of the wall and along one side with M5 nuts and M5 16mm hex head screws. (Do not tighten fasteners.) Note: Required number of panel clamps and fasteners will vary depending on wall size and height. M5 16mm Hex Head Screws Panel Clamps M5 Nuts For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Insert Wall Panel • • Slide previously cut panel(s) into installed panel clamps to hold them in place. Note: For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) the H Channel will have to be secured to the center frame with (2) M5 hex nuts.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attach Top and Remaining Side Wall Panel Clamps • • • Attach remaining panel clamps across the top of the wall and along the side of wall with M5 nuts and M5 16mm hex head screws to secure wall panel(s) in place. Tighten all fasteners. NOTE: Center panel clamps are not used when using the H-Channel [End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) only]. Panel Clamps M5 Nuts For Technical Support: www.panduit.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Foam Seal Installation • Compress and insert (1) strip of foam seal in between the top of the end of row vertical wall and the ceiling closing any gaps. Ceiling Top of End of Row Vertical Wall Foam Seal For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS SECTION 6 INSTALLATION OF SLIDING DOORS C2CACT5F04SD** and C2CACT5F06SD** NOT ALL PARTS PROVIDED WITH SLIDING DOORS WILL BE USED For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Transom • • Slide the transom onto the studs on the front of the left and right posts. Secure in place with (4) M6 Nuts. Transom Post (4) M6 Nuts Transom-900mm/1200mm Aisles Transom (4) M6 Nuts Post Transom-1800mm Aisle For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Flap Seal Installation • • Attach a strip of Flap Seal to inner flange of each Vertical Panel so that the bottom is just above the notch on the panel. Note: For the 900mm aisle, the flap seal needs to be installed after the vertical panels are put up.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Vertical Panel (for 900mm/1200mm Aisles) • • • Slide the vertical panel over the (2) studs on the transom and the (1) stud on the bottom of the vertical post. Fasten in place with (3) M6 nuts. Repeat process for right side. Transom (2) M6 Nuts Vertical Panel (1) M6 Nut For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Attaching Vertical Panel (for 1800mm Aisles Only) • • • Slide the vertical panel over the (2) studs on the transom and the (2) studs on the bottom of the vertical post. Fasten in place with (4) M6 nuts. Repeat process for right side. Transom (2) M6 Nuts Vertical Panel (2) M6 Nuts For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Panel Cover Installation (for 900mm/1200mm Aisles) • • Attach (1) Panel Cover to each Vertical Panel with (2) M5 button head screws each. Note: For the 900mm aisle, these screws also go through the clearance holes in the side panels that were installed with the end-of-row frame. (2) Panel Covers (4) M5 Button Head Screws For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Panel Cover Installation (for 1800mm Aisles) • • First, place (2) tabs on each panel cover through (2) slots in each vertical panel as shown in Step 1. Attach (1) Panel Cover to each Vertical Panel with (2) M5 button head screws each as shown in Step 2. Slots Tabs Step 1 (2) M5 Button Head Screws (each cover) Step 2 For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Door Guides • • Attach right hand Door Guide to right hand Vertical Panels with (2) M5 button head screws. (Leave Screws Loose) Repeat process for left hand side. Slots Used to Adjust Door Position (2) M5 Button Head Screws Door Guide For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Header Installation • • • Slide Header onto (7) studs on Transom Assembly. Slide Header down until it rests on top of the Vertical Panels. (Ex.1) Secure Header to Transom Assembly with (7) M6 flange hex nuts. Header Vertical Panel Ex.1 Transom Vertical Panel Header For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Right Hand Sliding Door Set-Up • • Attach Hook and Bracket to right hand door using (2) M5 hex head screws. Attach Floor Brush and Floor Brush Clamp to right hand door with (5) M5 button head screws. Hook and Bracket (2) M5 Hex Head Screws Floor Brush Clamp Floor Brush For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 Left Hand Sliding Door Set-Up • • Attach Damper to left hand door with (2) M6 hex head screws. Attach Floor Brush and Floor Brush Clamp to left hand door with (5) M5 button head screws. Damper (2) M6 Hex Head Screws (5) M5 Button Head Screws Floor Brush Clamp Floor Brush For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 Sliding Door Installation • • • • • Open Cam Latches on top of doors. Lift door and place over the Lower Guide Pin. Slide Pendant Bolts on Header into Cam Latches on door. Close Cam Latches. Repeat for other door. (2) Pendant Bolts Door (2) Cam Latches Door Lower Guide Pin For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Adjusting Sliding Door Height • • Using a wrench rotate the Pendant Bolts on Transom holding door to raise or lower doors. Adjust Floor Brushes so that they are resting on the floor (when both doors are closed). (2) Pendant Bolts 3mm (.125") to Floor Floor Brush For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Adjusting Door Seals • • Adjust left hand and right hand door side seals to achieve a good seal between the door and the Flap Seal. Adjust door guides to align bottom of the right hand and left hand doors. Tighten Screws. (Ref. Page 41) (7) Door Side Seal Adjustment Screws Door Side Seal Flap Seal For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Adjusting Door Damper 1. 2. 3. 4. 5. 6. Slightly open door Adjust Hook and Bracket so the Damper Ball can barely pass beneath the Hook and tighten screws. Open the RH Door and allow it to close. Check for proper damper operation. Open the LH Door and allow it to close. Check for proper damper operation. Open both doors simultaneously and allow both to close together. Check for proper damper operation. If required, re-adjust hook position.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Attaching Cover Caps • • Attach (2) Cover Caps to Transom with (6) M5 hex head screws. Note: Cover caps for left cabinet and right cabinet are a mirror image of each other. (6) M5 Hex Head Screws View of Back Side of Door (2) Cover Caps Transom For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Header Cover Installation • • • Slide Header over top of Transom and End Caps. Slide Pem Studs on inside front of header into holes in End Caps. Secure Header to End Caps with (4) M5 hex head screws and (2) M5 flange head nuts. Header Cover (4) M5 Hex Head Screws (2) Pem Studs (2) M5 Flange Head Nuts For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ SECTION 7 INSTALLATION OF BLANKING PANELS CUFBPR4206HB**, CUFBPR4506HB**, CUFBPR4806HB**, CUFBPR5206HB**, CUTBPR0610HBN1 For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 Cutting Blanking Panels • • • Blanking panels may be cut to fill gaps that are smaller than 600mm. First, measure what width is needed and mark on blanking panel using a straight edge. Second, cut at the measured line. Cut panel at line For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Placing First Lower Guide • • Remove cover off of adhesive strip on the bottom of the lower guide. Adhere lower guide to the floor with it being against the inside of the frame post and set 2.54mm (.1") into the aisle from the edge shown below. Adhesive Bottom Lower Guide Set 2.54mm (.1") into Aisle Adhesive Cover Inside of Frame Post Lower Guide For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS Additional Lower Guides • • Place each additional lower guide end to end to the other side of the POD. Trim last lower guide to length needed for application Lower Guide Trim Last Lower Guide to Length Needed for Application For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Blanking Panel Installation • • • • With the blanking panel on a slight angle, insert the top of the blanking panel into the gap between the wall beam and wall beam cover. (View 1) Once blanking panel is in gap rotate to 90 degrees to lower guides. (View 2) Let blanking panel slide down into lower guides. (View 3) Repeat process for all blanking panels required. View 2 View 1 View 3 For Technical Support: www.panduit.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS Over Lapping Blanking Panels • Slide (1) blanking panel over lapping blanking panels as need to fit length of POD. Top View-Blanking Panel Pattern For Technical Support: www.panduit.com/resources/install_maintain.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Sizing Above Cabinet Blanking Panel • • Measure from the top of the cabinet up into the gap of the wall beam where the blanking panel will extend into as show by dimension "Y" in Fig. 1. Trim the blanking panel to match dimension "Y" as shown in Fig. 2. Dimension "Y" Trim Blanking Panel to Dimension "Y" Fig. 1 Cabinet Fig. 2 For Technical Support: www.panduit.com/resources/install_maintain.
© Panduit Corp. 2014 INSTALLATION INSTRUCTIONS V00029BZ Placing Lower Guide (For Above Cabinet Blanking Panel Only) • • • Trim lower guide to the width of the cabinet. Remove cover off of adhesive strip on the bottom of the lower guide. Adhere lower guide to the top of the cabinet in alignment with the gap in the wall beam that the blanking panel will extend into. Adhesive Bottom Adhesive Cover Align Wall Lower Guide with the Gap in the Wall Beam that the Blanking Panel will Fit into.
INSTALLATION INSTRUCTIONS © Panduit Corp. 2014 V00029BZ Blanking Panel Installation (For Above Cabinet Blanking Panel Only) • • • • With the blanking panel on a slight angle, insert the top of the blanking panel into the gap between the wall beam and wall beam cover. (View 1) Once blanking panel is in gap rotate to 90 degrees to lower guide. (View 2) Let blanking panel slide down into lower guide. (View 3) Repeat process for all blanking panels required.
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