Technical Bulletin

2 3 4
Conventional Panel Layout
Reel Smart
™
Universal Applicators (continued) Continuously Molded Reel-Fed Products Continuously Molded Ferrules and Crimping Tools
Electrical Crimp Press
CA9 EZAIR
™
Universal Applicator Technical Data
CA-800EZ Universal Applicator Technical Data
Technical Data
Reel Smart
™
Automated Termination System
*required for use with Panduit CA9 applicator
Reel Smart
™
Automated Termination System
Reel Smart
™
Automated Termination System
Product Feed Compressed air
Cycle Time Less than one second
Interchangeable Die Sets 18 die sets terminate entire product line
Crimp Height Adjust Micro dial adjust
Operational Options Bench press or CST
Product Feed Mechanical Linkage
Cycle Time Less than one second
Interchangeable Die Sets 18 die sets terminate entire product line
Crimp Height Adjust Micro dial adjust
Operational Options Bench press only or CST
Power Supply 110 VAC/60Hz, 220 VAC/50Hz
Crimp Stroke 40mm
Controller LED touch pad user interface
Crimp Micro-adjust Micrometer shut height adjust
Crimp Force 3.7 tons
Versatility Split cycle, pneumatic* feed option, cycle
counter, quick release applicator mounting base
Panduit Reel Smart
™
products partner with Schleuniger electric presses to provide one of the best termination systems in the
market. The Schleuniger UniCrimp 200 and UniCrimp 100 bench presses are designed to crimp wire sizes up to 10 AWG (6mm²).
These presses are fast, quiet, and safe while providing the necessary force to deliver a quality crimp connection. The UniCrimp
200 press comes loaded with high end features like split cycle and adjustable crimp speed. The UniCrimp 100 is a simple, low
cost crimping press providing high quality on an affordable price.
UniCrimp 200 Overview:
UniCrimp 100 Overview:
• Economic and user-friendly
• Quick-release applicator base for easy change-over
• Adjustable crimp speed
• Standard tool-less, incremental crimp height adjustment
(micro-adjust)
• Split cycle capability for closed barrel contacts
• Used with both Panduit CA9 and CA-800EZ
• Terminates all Panduit Reel Smart terminals and ferrules
• Simple design that is very easy to use
• Extremely cost effective
• High quality results
• For use with Panduit CA9 Applicator only
• Terminates all Panduit Reel Smart Terminals
Technical Data
Power Supply 110 VAC/60Hz, 220 VAC/50Hz
Crimp Stroke 40mm
Controller LED touch pad user interface
Crimp Force 2.2 tons
Versatility Low cost, basic entry level bench press
The Reel Smart
™
Terminal Product Offering is the most complete continuous molded plastic carrier offering in the industry,
with over 300 rings forks, disconnects, and butt splices. The continuously molded carrier strip insures the terminal is in the
proper crimp location every time. This eliminates improper positioning of the terminal barrel which can lead to downtime.
During termination, these continuously molded components are fed into a universal applicator and can be terminated at
rates of over 50 terminations per minute when used in a CST machine.
Panduit continuously molded ferrules and crimping tools deliver
speed and reliability for higher volume terminations. The
continuously molded design provides quick consistent
placement of ferrules in tools to ensure reliable terminations.
Ferrules are available in 20 – 14 AWG (0.50 – 2.50 mm²)
featuring a seamless barrel design to contain loose wire
strands for superior performance. Lightweight and precision
applicators and crimping tools deliver efficiency, application
flexibility, and reduced installation time.
This termination system includes continuously molded reel and
strip ferrules and tooling options, which combine to support wire
harness, control panel, and automatic wire processing applications
for lowest installed cost.
Part Number System for Reel Smart
™
Terminals
Std. Pkg.
Size
P NF 3K14 — R
N
6
Insulation Wire Range Stud Size Tongue
Conguration
Special
Conguration
P = Terminal
BS = Butt
Splice
N = Nylon
Insulated
NF = Nylon
Insulated
Funnel Entry
V = Vinyl
Insulated
18 = #22 – 18
14 = #16 – 14
12 = #16 – 12
10 = #12 – 10
R = Ring
HDR = Heavy Duty
Ring
F = Fork
FF = Flanged
fork
LF = Locking
fork
N = Narrow
Tongue
W = Wide
Tongue
B = Butted
Seam
= Standard
(leave blank)
4 = #4
5 = #5
6 = #6
8 = #8
10 = #10
14 = 1/4"
56 = 5/16"
38 = 3/8"
2K = 2,000
pcs.
3K = 3,000
pcs.
Type
Reel-Fed Terminals, Disconnects and Splices
• Faster assembly for increased production and lower installed costs
• Superior wire connection point for secure electrical terminations
• High mechanical and electrical performance – in high vibration applications,
in bending applications, when crimping in any orientation, and other
extreme conditions
• Color coded to indicate wire range and proper tooling
• Product markings indicate UL and CSA certifications, rated up to 600V
• CD9 and CD800 series crimp dies available, for description
and manufacturer compatibility
Reel Smart
™
Continuously Molded Ferrules on Strips and Reels
• Continuously molded integrated carrier ensures consistent placement of ferrules in tooling for fast
reliable operation
• Seamless barrel design contains stranded wires to eliminate loose strands for superior terminations
• Molded polypropylene housing meets DIN designation 46228, UL 486F and HB rated
• Available in 20 – 14 AWG (0.50 – 2.50 mm²), most popular wire sizes to meet a variety of wiring applications
• Continuously molded ferrules in bulk reels of 3,000 – 5,000 and convenient mini reels of 500 to 1000
piece; these ferrules are designed for use in the Schleuniger Uni-A FA ferrule applicator and Panduit CP-881
automated wire strip and ferrule termination system; delivers reduced production changeover and down time
due to fewer reel changes for improved productivity
The Full Offering of Rings, Forks, Splices, Disconnects, Pin, and
Blade Terminals in Wire Ranges of 22AWG – 10AWG
• Nylon insulated terminals with insulation grip sleeve
(funnel and non-funnel entry)
• Vinyl insulated terminals with insulation support (funnel entry)
• Supra-Grip
™
Disconnects, nylon fully insulated funnel entry,
female receptacle
• Standard and premium nylon fully insulated, funnel entry, female
receptacles and male tabs
• Vinyl barrel insulated funnel entry, female receptacles and male tabs
• Butt splices, nylon insulated
Ferrules on 500 to 1,000 piece Mini-Reels Ferrules on 1,500 to 3,000 piece Bulk Reels
Part
Number
Wire Size
AWG
(mm
2
)
DIN
Color
FSD75-8-K 20
(0.5)
White
FSD76-8-K 18
(0.75)
Gray
FSD77-8-K 18
(1.0)
Red
FSD78-8-K 16
(1.5)
Black
FSD80-8-K 14
(2.5)
Blue
Part
Number
Wire Size
AWG
(mm
2
)
DIN
Color
FSD75-8-3K10 20
(0.5)
White
FSD76-8-3K8 18
(0.75)
Gray
FSD77-8-3K2 18
(1.0)
Red
FSD78-8-2KD0 16
(1.5)
Black
FSD80-8-KD6 14
(2.5)
Blue