Technical Bulletin

WORLDWIDE SUBSIDIARIES AND SALES OFFICES
For a copy of Panduit product warranties, log on to www.panduit.com/warranty
PANDUIT CANADA
Markham, Ontario
[e-mail]
Phone: [phone]
PANDUIT EUROPE LTD.
London, UK
[e-mail]
Phone: [phone]
PANDUIT SINGAPORE PTE. LTD.
Republic of Singapore
[e-mail]
Phone: [phone]
PANDUIT JAPAN
Tokyo, Japan
[e-mail]
Phone: [phone]
PANDUIT LATIN AMERICA
Guadalajara, Mexico
[e-mail]
Phone: [phone]
PANDUIT AUSTRALIA PTY. LTD.
Victoria, Australia
[e-mail]
Phone: [phone]
©2016 Panduit Corp.
ALL RIGHTS RESERVED.
RSCB03-SA-ENG
12/2016
For more information
Visit us at www.panduit.com
Contact Customer Service by email: [e-mail]
or by phone: [phone]
Complete your harness assembly with:
Harness Board System
• Modular, reusable solution consists of grid tiles and specially designed, repositionable
accessories that improve productivity
• Easy twist and lock in place accessories allows for faster routing of wires and design flexibility
Automatic Cable Tie Installation Systems and Reel-Fed Cable Ties
• Engineered for high-volume efficiency and operator ease to minimize
installed costs and boost profits
• Reduce reel-change downtime with Panduit continuous, reel-fed cable ties
Identification
• Proper wire harness identification improves quality assurance and ensures
compliance with industry standards
• Desktop printers and labeling software provide fast, high-quality label production
• Available in a wide variety of materials for wire and cable identification, including
heat shrink labels, self-laminating labels, turn-tell labels, and marker plates
Abrasion Protection
• Insulate, protect, and color code wires to help ensure high-quality
performance even in demanding environments
• Choose from Pan-Wrap
™
, spiral wrap, corrugated loom tubing and braided sleeving, and
heat shrink
wire harness
build times
18%
FASTER
Protect from vibration
and environmental factors
Bundle and route wires
and cables efficiently
Reduce time for
labeling by up to 75%
compared to traditional
nail and board methods
65%
COST
REDUCTION
$$$$$
square footage space
associated with
storing plywood
50%
LESS

Product Bulletin
www.panduit.com
Wire termination methods are labor intensive requiring the use of hand
tools which provide: slower production, a less reliable electrical connection,
and an increased risk of repetitive motion injuries. With competitive automation
systems, each terminal requires a separate tooling applicator adding cost and
complexity to the operation.
The Panduit Reel Smart
™
Automated Termination System provides
a safe, reliable, and efficient electrical termination with the flexibility
of a single tooling applicator. Your production will receive all the
benefits of maximized productivity, operator safety, reliability,
and tooling options that provide flexibility and versatility.
Panduit
®
CA9 EZAIR
™
or CA-800EZ Universal Applicator can terminate the entire Panduit
®
Reel Smart
™
product offering, by simply
changing to the appropriate die set. This greatly reduces set-up and maintenance time, increasing productivity. The CA9 universal
applicator’s terminal feed mechanism is pneumatic driven, while the CA-800EZ system requires electric power only. This provides
versatility to meet the customer’s individual facility requirements.
Either applicator can be used in the Schleuniger UniCrimp 200 Press. Additionally, the CA9 applicator can also be used with the
lower cost, entry level Schleuniger UniCrimp 100 Press with air feed kit. The CA9 EZAIR
™
Universal Applicator can be incorporated
in Cut, Strip, and Termination equipment (CST). This automated universal applicator/press system provides flexibility, versatility
and reliability resulting in lower total cost of ownership.
Reel Smart
™
Automated
Termination System
Key Features Benefits
Maximized Productivity and Operator Safety – Reducing Manufacturing Costs and Risk
• Cycle times of less than one second are up to six times faster than using hand tools
• Automated design reduces operator fatigue and repetitive motion injuries to increase productivity
• Reels of up to 3,000 continuously molded terminals reducing the need to change reels and limiting downtime
Reliability
• Bench press displays system performance; provides production data and reporting, including error detection and cycle count
• Tool crimp height adjustment feature allows users to easily set and maintain desired crimp height for consistent electrical
crimp performance
• Continuously molded carrier strip on reel fed terminals guarantees alignment in applicator, assuring proper location every
time, thereby reducing downtime
Flexibility and Versatility
• Applicator automatically adjusts feed stroke to the correct pitch and length for the entire product line of over 400
continuously molded terminals
• Versatility of applicator allows use in either bench press, or commercially available Automatic Wire Processing machines
• Applicator does not need to be removed from press, when terminating different size terminals
5
Reel Smart
™
Automated Termination System Related Products
than conventional
cable tie installation
systems
6X
FASTER
Wrap, tension and cut cable
ties in less than 1 second
1
SECOND
LESS THAN
Reel Smart
™
Universal Applicators
High volume applications
Designed to terminate all continuously molded terminals, disconnects, and splices in reels
of 3,000 or 5,000 for high volume applications
Precision terminal indexing
through applicator
Allows for for optimum reliability and productivity
Universal base plate
Allows compatibility with the Schleuniger electric press, and other commercially available
bench presses and CST machines
Quick change die sets
allow for fast product change over and reduction in setup time; dies sold separately
Continuously Molded Ferrules – Tooling Options
Additional Tooling Options
Semi-Automated Ferrule Strip and Crimp Tool
Part Number: CP-881
Universal Crimp Applicator for Ferrules
Schleuniger Part Number: UNI-A FA
Wire Stripping Machine
Schleuniger Part Number: UniStrip 2300
Pull Testing Machine
Schleuniger Part Number: PullTester 20
The Schleuniger UniStrip 2300 programmable stripping machine strips wires ranging in size from 0.03 – 6 mm² (32 – 10
AWG) and jacketed cables up to 5.5 mm (0.22") in diameter. This innovative machine does not require any mechanical
adjustments to process different wire sizes.
The Schleuniger PullTester 20 is an economical motorized benchtop device for measuring pull forces of electrical crimp
connections as well as ultrasonic metal welding connections.
Overview:
Key Features and Benefits:
Key Features and Benefits:
Overview:
• No mechanical adjustments required when changing wire sizes
• Touch screen user interface with intuitive simple programming
• Very sensitive trigger sensor – works great for small, flexible wires
• Can strip inner conductors of jacketed cables with short break out length
• Preprogrammed cable library
•
Automated processing delivers:
-Wire stripping
-Ferrule placement
-Ferrule crimping
-Over six times faster than manual production
-Process cycle time 1.5 seconds
• Continuously Molded Ferrules
-Size 20 – 14 AWG (0.5 – 2.5 mm²)
-Mini-reels of 500 to 1000 pieces
-Bulk reels of 1500 to 3000 pieces
-Reduces production changeover and downtime
• Lightweight constructions for easy handling and highest precision
• Standard tool-less, incremental crimp height adjustment (micro-adjust)
• Front adjustable transport feed
• Mechanical ejector design avoiding dual crimping
• Continuously Molded Ferrules
-Size 20 – 14 AWG (0.5 – 2.5 mm²)
-Bulk reels of 1500 to 3000 pieces
• Works with Schleuniger UniCrimp 200 Bench Top Press and CST systems
• Ideal for 150,000+ crimps per year
• Speed controlled motor for consistent pull rates
• Simple LCD display for easy programming & reading
• Repeatable & accurate data
• Versatile terminal (crimp) holder
• RS 232 interface for curve analysis and statistics with optional WinCrimp
PC software
Schleuniger
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Schleuniger
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• Quick setup and changeover
-Ferrule applicator and wire
stripping die sets are designed
to easily be removed
and installed
-Provides product changeover
in less than ten seconds to improve productivity
and reduce setup time
• Digital LCD cycle counter with reset button
• Lightweight with built-In carrying handle for ease of movement
Schleuniger
Image to come