Instruction Manual

Table Of Contents

OPERATION MANUAL

CT-902HP

FAMILY

Page: 5 of 6

CG-920 / CG-940 / CG-980 Verifies the compression force of Panduit compression tools and

Compression Gauge s remote crimp heads.

Dimensions: 228 L x 102 H x 38 W (102 dial face) (mm)

9.0 L x 4.0 H x 1.5 W (4.0 dial face) in.

Weight: 1.6 (kg) / 3.5 lbs.

GENERAL GUIDELINES FOR MAINTENANCE OF TOOLS

1. Always verify the proper size connector for the conductor, by checking the color code and the printing on the

connector.

2. NOTE: CONNECTIONS UTILIZING THIS TOOL ARE U.L. LISTED AND C.S.A. CERTIFIED ONLY WHEN

PANDUIT COMPRESSION CONNECTORS ARE USED. USE OF ANY OTHER BRAND OF

COMPRESSION CONNECTORS IS NOT RECOMMENDED.

Consult product packaging, Panduit catalog or website for information on recommended

connectors.

3. Daily maintenance is important to keep the tool in good working condition. Keep the tool head portion clean

and free from debris. Excessive dirt and grit can contribute to the premature wear of the tool's internal parts.

Always replace the dust cap on the coupler, and store the tool in its clean, dry carrying case when not in use.

Particular attention should be made in keeping the tool head openings free of foreign matter and debris.

When using the tool, regularly check that no foreign matter or debris exists in the open areas between the

piston and tool head. Solvent can be used on the tool head to remove any foreign matter or debris. A tool

that is dirty with excessive foreign matter may jam and become damaged during operation.

4. The hydraulic system has been calibrated and sealed at the factory. Consult our Customer Service

Department or your local distributor if hydraulic problems are experienced.

5. As long as the daily maintenance procedures are adequately carried out, the tool will provide quality service

for years. However, if problems are experienced, please contact our Customer Service Department at:

1-800-777-3300.

5. Avoid dropping the tool. Extreme shock may damage the hydraulic circuit or tool head, and result in

malfunction of the tool.

6. If the tool is kept in cold temperatures below 23°F/-5°C for any extended time, it is advisable to return the tool

to room temperature for 1 hour before using.

PUMP OPERATION

1. Connect male hose fitting to female tool fitting. (Panduit Part No. for hose is: CT-900HPH.)

Vent tank by turning air vent lever (A) [see photo on Page 2] to upright position (replace cotter pin).

Leave vent open during tool operation.

2. Insert electric cord (3 prong plug) into appropriate power outlet for unit being used.

3. Depress the “DOWN” button on remote control switch to determine if solenoid is operational.

(A “clicking” sound will be heard.)

4. The “UP” button activates motor to generate hydraulic pressure. Depress and hold for ram advance.

5. To stop ram advance, release “UP” button. Oil pressure will remain constant until “DOWN” button is

depressed to relieve pressure. The pump will automatically shut off when the maximum pressure is reached.

6. To retract ram, depress and hold in the “DOWN” button. Oil in tool cylinder will return to tank and tool will be

ready to begin next cycle. Retraction of the ram may be stopped by releasing the “DOWN” button.