LED UV Curing System Aicure SPOT Type UJ30/35 Series User’s Manual ARCT1F510E-2 2011.9 ｜panasonic-electric-works.
LED product safety precautions LED Product Classification The light source of the LED head connected to this product is classified as 3B under the JIS C6802 “Safety of laser products.” Max output: 780mW Class 3B LED Product Wavelength: 365±5 nm JIS C6802: 2005 Max output: 940mW Class 3B LED Product Wavelength: 385±5 nm JIS C6802: 2005 DANGER Controlling or calibrating this product by other than the procedures stipulated here could cause exposure to dangerous LED radiation.
LED product safety precautions Laser products Preventive safety measures for users (summary) [from JIS “Safety of laser products”] Required item/ Article Classification Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Not necessary in the case of Laser Not necessary, but it is recommended that one be safety manager appointed in the case of applications where laser beams beams. 10.1 can be directly observed Necessary in the visible light Necessary case of invisible light beams.
LED product safety precautions Safety features This product is equipped with the following safety features, based on JIS C6802 “Safety of laser products.” ■Remote interlock UV irradiation can be stopped by opening the INPUT terminal “INTERLOCK (11)” on the rear of the controller. It is shorted with a shorting bar as a factory default. ■Control by a key switch The controller unit of this product is started via a key switch. Ensure that the key is removed while this product is not in use.
LED product safety precautions Labels The LED irradiation warning labels (shown below specified by JIS C6802) shown below are attached to the LED heads before this product is shipped from the factory. Warning labels in Chinese that comply with GB standards and those in English that comply with IEC/EN standards are also included.
Safety precautions The purpose of the following caution indications is to ensure the safe and correct use of this product, in order to protect users from injury and prevent property damage. The caution indications to prevent possible human injury and property damage caused by incorrect use are classified by “DANGER” and “WARNING” depending on their degree and severity. All caution indications are critical for ensuring safety and must be strictly observed.
Precautions for use ■ General precautions ・ Never connect any LED head, connection cable, AC adapter, or UV sensor to the main unit, other than those designated by Panasonic. Otherwise, any failure, loss, or damage that may occur will not be covered under warranty. Never try to disassemble or modify the product, or to alter its internal settings. Any failure or damage that occurs after disassembling or modifying the product will not be covered under warranty.
Precautions for use ■ Setup ・ Check that the rubber feet of the product are always horizontally level. Never incline the product, or position it on its side, or upside down. Otherwise, overheating may occur, resulting in failure and damage. Never place anything on top or below the product, or obstruct the ventilation openings in any way. Otherwise overheating and burning may occur. Provide for sufficient ventilation space around the product: Top: 50 mm; Sides: 20 mm; Rear: 80 mm.
Precautions for use ・ SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AS WELL AS LIABILITY FOR INCIDENTAL, SPECIAL, INDIRECT, CONSEQUENTIAL OR OTHER DAMAGES RELATING TO THE PRODUCT. Product EOL (“end of life”) ・ Please understand that production of this product may be discontinued at any time for a variety of possible circumstances. Note that repair services are not provided after a product is discontinued.
Contents 1 Features of the ANUJ 3000/3500 ................................ 1 2 Product components.................................................... 3 3 Parts names and functions........................................... 4 4 Installation .................................................................. 6 4.1 Installation conditions .............................................. 6 4.2 General guidelines for irradiation distance and UV intensity........................................................
1 Features of the ANUJ 3000/3500 The ANUJ 3000/3500 is an UV curing device that quickly hardens UV resins (inks, adhesives, and coatings) via irradiation with UV light from an LED light source. The focused application of UV radiation to UV resins coated on minute surfaces (2 to 3 mm dia.) such as the lenses of CD, MD, and DVD players, and the LCD panels of notebook PCs, enables precise adhesion.
Features of the ANUJ 3000/3500 The ■Universal design for easy operation Easy operation has been achieved by the product’s universal design, including the large-sized color LED display with a high level of visibility and the operation switches located at optimal locations. After connecting the head, UV irradiation can be started simply by selecting a channel (CH), setting the UV power (%) and irradiation time (TIME), and then pressing [EMISSION].
2 Part names and functions Controller AC adapter 100 V (AC) power cable for use in Japan only Instruction Manual Optional parts (sold separately) LED head Standard lens Connection cable x1 3
3 Part names and functions Front of the controller UV sensor (option) Rear of the controller AC adapter DC output indicator LED 4
Part names and functions ●Front (1) EMISSION switch (2) READY indicator (9) Display unit (8) Operation switch (3) CH1-CH4 operation switch (4) CH1-CH4 selector/indicator (7) UV check switch (only UJ35) (6) UV sensor connection port (only UJ35) (5) Key operated power switch (10) Input/Output terminal block ●Rear (13) CH1-CH4 LED head connecting connector (14) Protective seal (12) AC adapter connector (11) RS232C connector (only UJ35) Description Function (1) EMISSION switch UV is irradiated and
4 Installation Install and set up the product according to the following conditions. 4.1 Installation conditions 1) Ambient temp.: Controller: 0 to +35°C Head: +5° to +35°C 2) Relative humidity: 30 to 85% (at 25°C, no condensation) 3) When setting up the controller, make sure that its rubber feet are horizontally level. 4) To prevent damage due to overheating, make sure that the area around the controller is free of any obstructions.
Installation 4.2 General guidelines for irradiation distance and UV intensity Fix the LED head to a jig at the appropriate distance from the workpiece, according to the size of the area to be irradiated (irradiation diameter) and the required UV intensity. General guidelines for work distance (WD) and UV intensity are offered below.
Installation Cylindrical lens data (typical characteristics) Length direction Width direction 長手方向 幅方向 ＡＮＵＪ６４５０Ｓ 2,000 2,000 WD=10 1,800 WD=10 WD=12 WD=15 ） WD=15 1,600 1,600 ２ WD=20 1,400 1,400 Ｕ Ｖ 強 度 （ ｍ Ｗ /ｃ ｍ Ｕ Ｖ 強 度 （ ｍ Ｗ /ｃ ｍ ２ ） 1,800 1,200 1,200 1,000 1,000 800 600 400 200 800 600 400 200 0 0 -10 -8 -6 -4 -2 0 2 4 6 8 10 -4 -3 -2 照射範囲（ｍｍ） -1 0 1 2 3 4 -1 0 1 2 3 4 照射範囲（ｍｍ） ＡＮＵＪ６４７５Ｓ 2,000 WD=15 1,400 WD=20 1,800 ） WD=10 1,600 ２ 1,800
5 Getting started After connecting the necessary cords, lastly plug in the power cord. This section describes the steps up to turning on the power. 5.1 Hooking up the connection cable Plug the connection cable (for the LED head) into its connection port. Connection cable Warning Plug the female side of the connection cable into the main unit. Plugging in the wrong side (the male connector) could bend the connector pins or cause other issues. 5.
Getting started Rear panel 1. Plug in the connection cable. 2. Connect the LED head to the connection cable. 3. Remove the protective cap from the LED head. Set the LED jig in place. Heat dissipation device (aluminium) (A metal fixture attached to the head) 2-M4 (5mm D) M6 (5mm D) Warning The rise in LED temperature depends on the duration of irradiation time and the interval between irradiations. If the temperature increases beyond a certain point an alarm will be generated.
Getting started 5.3 Connecting the external control signals The external control connectors on the back of the controller (two blocks of 12 pins) are removable. External control connectors (12 pin × 2) MINI COMBICON Plug 12P (Phoenix Contact MC 1.5/12-ST-3.5) (Osada OS-85-12P) Cover stripping length Compatible wire (stranded) Size Conductor section area AWG#24 to 16 0.2 to 1.25 mm2 Tightening torque: 0.22 Nm to 0.
Getting started 5.4 Connecting the AC adapter Plug the connector of the supplied AC adapter into the AC adapter connector on the rear panel. To ensure that the controller is completely disconnected from t he power supply, unplug this connector. Only connect the power plug end of the AC adapter to a power socket after the controller is fully set up. Warning 5.5 The supplied power cable is a 100 V (AC) cable for use in Japan.
6 Operation modes 6.1 Operation mode (default mode when power is turned on) ■Status check Displays in Operation mode Descriptions Display EMISSION switch. Pressing it will start irradiation. Stays on during irradiation. Indicates that irradiation is ready to start. READY Stays on while irradiation is ready to start. Stays off during irradiation. Indicates CH selection and active CH during irradiation. CH1～4 Also indicates temperature warnings and errors.
Operation modes ■ How to operate the controller 1) Setting irradiation conditions Setting the irradiation intensity and irradiation time separately for each of CH1 to CH4. The displayed values apply to the flashing channel. 1. Selecting channels Select the channel to be set by pressing CH1 to CH4. The selected channel is indicated by a green light (flashing or still). * It is not possible to select a CH unless an LED head is connected to it. 2.
Operation modes 3) Continuous irradiation Irradiation using the EMISSION switch of the controller The displayed values apply to the flashing channel. (1) Starting irradiation 1. Select the channel/s for irradiation. 2. Press the EMISSION switch (Irradiation will start on all channels indicated by red lights. The EMISSION switch glows red during irradiation.) (2) Stopping irradiation 3. While irradiation is in progress press the EMISSION switch again. (Irradiation will stop on all channels.
Operation modes 5) Display of head management information [Head temperature (°C or °F)] 1. With the display showing irradiation information, press the MODE switch. 2. The head temperature is displayed. * Fahrenheit values include a “.” (decimal point). 3. Press the CH switch to switch to other channels. [Display of head lifetime information] 1. With the display showing head temperature, press the MODE switch. 2. The display shows the lifetime setting (green) and cumulative irradiation time (red). 3.
Operation modes 6.2 UV measurement and Auto tuning mode It is possible to make UV measurements and Auto tunings. * To use this mode it is necessary to have a compatible UV sensor (option). ■ Operation 1) Measuring UV intensity (1) Connecting a UV sensor 1. While in operation mode, press the UV CHK switch. 2. The intensity setting value (green) and intensity measurement value (red) will be displayed. 3. Select the CH for UV intensity measurement. 4.
Operation modes 2) Auto tuning (1) Switching to calibration mode 1. While in operation mode, press the UV CHK switch. 2. The intensity setting value (green) and intensity measurement value value (red) are displayed. 3. Select the CH for UV intensity measurement. 4. While the intensity setting value (green) and intensity measurement value (red) are displayed, hold down the SET switch. 5. The intensity measurement value (green) is displayed. 6. Use △/▽ to change the intensity setting to the desired value. 7.
Operation modes 6.3 Default settings mode This mode is used for the units (°C/°F) for head temperature readings, for switching between READY/BUSY signal, and for setting the buzzer ON/OFF. * The default values are Celsius (°C) for temperature display, BUSY, and buzzer ON. [Default settings mode] 1. While pressing down the MODE switch power ON the controller. 2. When the display starts up 1 C/F is displayed. [Switching between °C/°F display] 1. Use △/▽ to switch between °C (Celsius)/°F (Fahrenheit). 2.
Operation modes 6.4 Timing chart 1) Batch irradiation: Heads selected (*1) with CH1 through 4 operation button in front of the controller are processed in batch irradiation mode. ・ Preparation of batch irradiation: READY All is ON(*2). ・ Batch irradiation start: Press EMISSION button in front of the controller or turn on START ALL input signal on the backside. ・ Batch stop: Press EMISSION button during irradiation or turn on STOP input on the backside.
Operation modes ② Continuous (Con) batch irradiation 21
Operation modes 2) Individual irradiation When START 1~4 input on the backside of the controller is turned on, individual CH is irradiated. ・ Preparation of individual irradiation: READY 1~4 applicable to each CH is ON*2) ・ Individual start: Turn on START 1~4 input signals on the backside of the controller. ・ Batch stop: Press EMISSION button during irradiation or turn on STOP input on the backside.
Operation modes *1) It is not possible to select a particular channel unless it has an LED head connected to it. Conditions under which the signals below are set to ON. - READY ALL: ON when CHs are selected on the front panel of the controller, and all selected channels are ready*3) for irradiation. - READY1-4: ON when the corresponding CH is ready for irradiation. Note that even if the CH is not selected on the front of the controller, if the channel is ready*3) for irradiation, the signal will be ON.
7 External control 7.1 External input/output control ■External control connectors (12 pin × 2) MINI COMBICON Plug 12P (PHOENIX CONTACT: MC 1.5/12-ST-3.5) (Osada: OS-85-12P) Wire stripping length Compatible wiring (stranded) Size AWG#24-16 Conductor section area 0.2 - 1.25 mm2 6-7 mm Tightening torque: 0.22 to 0.25 Nm Warning Precautions for wiring ・ Carefully strip the cover so as not to damage the core wires. ・ Connect the core wires without twisting them.
External control ■Product type switching table ■ Type No. Pin No.7 Pin No.6 Pin No.5 Remark 0 OFF OFF OFF Product type switching is enabled when all pins are off. 1 OFF OFF ON 2 OFF ON OFF 3 OFF ON ON 4 ON OFF OFF 5 ON OFF ON 6 ON ON OFF 7 ON ON ON When an external signal is on, the product type set by the external signal has priority. * The green display will show a flashing “.” (period).
External control 7.2 Serial communication control ■ RS-232C terminal specifications （D-Sub 9-pin） D-sub 9-pin connector (male pins) (JAE: DELC-J9PAF-10L9E) [Connection cable specifications] For the cable connector use a D-sub 9-pin connector (female pins). Cable (shielded).
External control ■Commands and responses ・ Instructions sent to the controller are called commands. ・ Messages returned from the controller are called responses. ・ The communications are two-way. (When a command is sent, a response is always returned.) ・ Data is sent in ASCII format. Warning ・ When a response is not received, this indicates that the transmission format is wrong, the command has not yet reached its destination, or the controller is not in operation.
External control ■Control commands Name Character ASCII Header < 3CH Beginning of the message Descriptions Command # 23H Command message Response (Normal) $ 24H Normal response message Response (Error) ! 21H Error response message Terminator CR 0DH End of the message ■Support commands An instruction for the controller is called a “command,” while the message sent back from the controller is a “response.” The commands below marked by ○ are supported.
External control ■Data areas 29
External control 7.
External control 31
External control 32
External control 33
External control ■ Address for writing (“1 address = 16bit”) …New settings take effect when the address of the data setting is executed. (The settings are saved to memory when power is turned OFF.) To save new settings, rewrite to memory and then execute the address. Note: Memory can be rewritten up to one million times. If you rewrite to memory frequently, you may only be able to execute data settings, so write only the final data to memory.
External control 35
External control 36
External control 37
External control ■ WRITE procedure ・Communication data is accepted at each address, and the accepted data will be confirmed by the execution of the data setting address and data memory address. -Data confirmed by the setting address will be written to memory when the controller is powered OFF. Data confirmed by the memory address will be written to memory and be retained even after the controller is powered OFF. Note: Memory can be rewritten up to one million times.
External control 7.4 ■ Setup tool application for UJ35 Operation from a PC ・Application can be downloaded from the web. ・Compatible with Windows XP, Windows Vista, and Windows 7.
External control 1. Open the Aicure UJ35 application 2. Select initial settings ・Select the port for UJ35 controller connection (default setting is COM 1) 3. Using the Menu Bar 1) File (F) ・Open (O) … ・New (N) ・Save (S) ・Save as (A)… Opens a UJ35 data file (*.ai3). Cancels current settings to create new settings. Overwrites existing data file with current settings. Creates new data file with current settings. ・Exit (X) Quits the application.
External control 4. Using the operation setting screen [Settings 1] 1) Set UJ – Selects Type from 0 to 7 (does not switch CH selection). *During Type selection Type Change is highlighted. ・Read ・Write Reads the current Type setting from UJ35 controller into computer. Uploads current Type from computer to UJ35 controller. ・Cancel Cancels current Type setting operation and return to start. 2) “Switch Display”… Switches the display mode of the controller. *Settable only when UJ35 controller is online.
External control 4） “Cumulative irradiation time (×100hrs)”… To set the cumulative irradiation time (*During setting “Cumulative irradiation time (×100hrs)” is highlighted.) ・Read ・Write Uploads the current cumulative irradiation time from the PC to the UJ35 controller. ・Cancel Cancels the current cumulative irradiation time setting operation and reverts to Reads the current value of cumulative irradiation time from the UJ35 controller into the PC. the original settings.
External control 2) “Replacement time (×100hrs)”… To set the LED replacement time (* While changing replacement time settings, “Replacement time (×100hrs)” is highlighted. ・Read ・Write Reads the current replacement time setting from the UJ35 controller into the PC. Uploads the current replacement setting from the PC to the UJ35 controller. ・Cancel Cancels the current replacement time setting operation and reverts to the original settings. 5.
External control 6. Using the AUTO screen (only available in online mode) … Displays all UJ35 controller information in real time. … Enables irradiation START/STOP and emergency STOP control from computer.
External control 7. Using the UV.CHK screen (only available in online mode). … Displays all UJ35 controller information in real time. … Enables measurement calibration of optional UV sensor and set UV strength values. ・LED status for each CH differentiated by color ・If an error occurs, an error number is displayed ・Panel showing error list can be displayed at any time ・Shows measured value in real time ・[TYPE] ・[TEMP.] Displays the current TYPE (0-7).
8 Warning indications In the event of an error during irradiation, a warning will be displayed on the display panel of the controller (in operation mode). ■ Temperature warning When the LED head temperature reaches the warning level during irradiation in operation mode, “TEMP” (units indicator) will start to flash, and the LED lights next to the switch of the affected channel will turn orange (mixture of green and red) and the external output signal “ALARM” will be turned ON.
Warning indications ■ Error codes When an error occurs, the three-digit display will indicate the error code. Display E00 Error name Interlock emergency stop Error description The interlock contact was opened during irradiation. CH1-4 E10 Connection error The LED head was disconnected. CH1-4 E20 LED break error A circuit break was detected in the LED head during irradiation. CH1-4 E30 LED short-circuit error A short-circuit of the LED head was detected during irradiation.
9 Safety measures 9.1 Safety circuit Aicure UJ35 is equipped with a safety circuit, which functions as follows, in case of a malfunction or accident. 1) If the cable between the LED head and the controller is broken, an error signal will be output and an error screen displayed. 2) If the LED head is short-circuited, an error signal will be output and an error screen displayed. 3) If the LED head temperature becomes excessively high, a warning signal will be output with a warning screen displayed.
10 Specifications 10.1 Outline of specifications ■Controller specifications Item No. of heads ANUJ3000 connected ANUJ3500 1-4 heads UV sensor connection Not supported 1 (special UV sensor for ANUJ3800, sold separately) UV irradiation Simple mode, 1 pattern irradiation All heads together/separately Simple mode, 1 pattern, and programmed pattern irradiation (max.
Specifications ■Head specifications The LED head for controller, as a set, is a CE conformed product. High-power head Item Lenses ANUJ6170・ANUJ6171 Spot diameter φ3mm φ4mm φ6mm φ8mm φ10mm Lens model ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 ANUJ6420 2 UV intensity (mW/cm ) 10170 8610 3910 2010 710 Working distance 10mm 12mm 20mm 25mm 30mm Light source Max.
11 Dimensions High-power head Item Lenses ANUJ6160・ANUJ6161 Spot diameter φ3mm φ4mm φ6mm φ8mm φ10mm Lens model ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 ANUJ6420 2 UV intensity (mW/cm ) 8000 6850 2990 1740 580 Working distance 10mm 12mm 20mm 25mm 30mm Light source Max.
Specifications ■UV sensor specifications ＡＮＵＪ３８００ Item UV intensity measurement range 52 2 High range 0 to 49.9 W/cm (min. reading 0.1 W/cm2) Low range 0 to 9.99 W/cm2 (min. reading 0.01 W/cm2) Measurement precision ±5% (+5 to +35°C) ±1% (at 25°C, repeatability) Data communication RS-422 level communication, proprietary format, 9,600 bps Power supply voltage 8.1 to 13.
11 LED head ANUJ6172/6162 Dimensions Connection cable ANUJ6220 ANUJ6173/6163 Standard lens /Sylindrical lens ANUJ6170/6174/6160/6164 ANUJ6171/6175/6161/6165 Side view lens Rod lens ANUJ6467 ANUJ6467 UV SENSOR ANUJ3800 Cable length Cable length Mounting bracket ANUJ6804 2-M4 (5mm D) M6 (5mm D) 53
12 Option and spare parts list 12.1 Options and spare parts 1）Controller Name UJ30 controller UJ35 controller Description Product number 4 head connection (incl. AC adapter) 4 head connection (incl.
Option and spare parts list ５）Options and spare parts Name UV sensor Description Special UV sensor for UJ35 controller Product number ANUJ3800 100 to 240 V AC adapter AC adapter ANUJ6802 (Included cable is 100 V AC) 200 V AC power cable Mounting bracket Goggles 200 V power cable for ANUJ6802 ANUJ6803 Split type ANUJ6804 UV protective goggles ANUP5001SG 55
12 Option and spare parts list 12.2 How to replace the lens unit １）Rotate the lens unit to attach it to the LED head. (Tightening torque: 0.2 Nm) ２）Stick on the included seal to prevent looseness. Warning ・When attaching a lens unit, take care to prevent any dirt or other foreign substance from getting inside. ・Do not touch the lens with bare hands. If you touch the lens or if the lens becomes dirty, clean the lens by wiping with a soft cloth dipped in alcohol. 12.
13 Symptoms LED does not irradiate. Troubleshooting Checks/Remedies Did you select the target channel for the product type? (When selected, the channel switch is lit or flashing.) →Select the target channel when setting the product type. If the target channel is selected but does not irradiate, check if the irradiation time is set to 0.0sec for the channel program for the target product type. →If so, set the irradiation time to 0.0sec or longer.
Manual revision history 58 Manual No. Issued Revision Details ARCT1F510E 2010.05 Initial version ARCT1F510E-1 2010.10 2nd edition ARCT1F510E-2 2011.
Please contact .......... ASCT1F510E-2 Specifications are subject to change without notice.
