Owner manual

Form 1145 Mini Installation Form and Operation Manual 02/02/2006
21
7. MAINTENANCE
The Mini Servo Roll Feed needs very little maintenance to keep the system operating at its optimum performance.
This precision equipment must be kept as clean as possible. This is especially important if large amounts of
air suspended oil mists in combination with “dirty metals” are used. The resulting abrasive dust can attach itself to the
feed rolls and other surfaces, leading to premature wear on many parts.
The roll release system requires a clean, dry air supply.
Some bearings used on the feeder are fully sealed and maintenance-free roller ball bearings. The exceptions
are provided with standard “zerk” type grease fittings. They should be lubricated with a good grade of high pressure
bearing grease. The frequency of lubrication will depend on the overall usage of the system. A small “shot” once a
day is a good starting point. The cluster gear set should be coated with a small amount of open gear grease.
The main drive belt should be checked periodically for tightness. It can be adjusted by loosening the three
fasteners on the motor adjuster plate, applying downward pressure on the plate, and retightening. ERRATIC MOTOR
BEHAVIOR WILL BE EXPERIENCED IF THE DRIVE BELT IS LOOSE!
All fasteners should be checked for tightness at regular intervals. The electrical system also requires very little
maintenance. Keep the enclosure clean and replace any burned indicator bulbs. Do not expose the electrical enclosure
to constant high temperatures. Possible system failure could result.
The Feeder’s electrical enclosure door is sealed to prevent oil and contaminants from entering inside.
However, small gaps can be found around some sealing surfaces and faceplates. It is a good idea, therefore, to keep the
console free of stamping oils and fluids, which could "seep into" the enclosure. Most often these oils are carried by the
operator’s hands or by air mist lubrication etc.
All of the above guidelines should be added to your existing pressroom Preventive Maintenance
(PM) Program.
8. ROLL FEED PARTS LIST & DIAGRAM
List of parts that are common for 105M through 320M models
Item Q-ty Part # Description Item Q-ty Description Part #
01 01 R-SRF-MINI-01 Left housing bearing 35 01 Hex head cap screw DIN-912-M14x120
02 01 R-SRF-MINI-02 Lower front dust shield 36 01 Nut DIN-934xM14
03 01 R-SRF-MINI-03 Right housing bearing 37 01 Adjustment tab R-SRF-MINI-37
04 01 R-SRF-MINI-04 Lower rear dust shield 39 02 Key 18144
02 02 R-SRF-MINI-06 Spring 43 02 Manual release lever R-SRF-MINI-43
07 02 R-SRF-MINI-07 Spring housing 45 02 Needle bearing R-SRF-MINI-45
08 02 R-SRF-MINI-08 Adjust screw 46 04 Thrust race R-SRF-MINI-46
09 02 DIN-916-M12x12 Set screw 47 01 Key 15104-24
10 01 DIN-7991-M5x16 Flat head screw 48 02 Ball point screw R-SRF-MINI-48
11 04 R-SRF-MINI-11 Bearing 49 02 Cam follower R-SRF-MINI-49
12 01 R-SRF-MINI-12 Lower gear 51 02 Set screw
13 01 15104-22 Key 52 02 Needle bearing R-SRF-MINI-52
14 01 15104-23 Key 53 02 Lower roll spacer R-SRF-MINI-53
16 01 R-SRF-MINI-16 Upper gear 54 01 Hex head cap screw DIN-912-M10x60
21 01 R-SRF-MINI-21 Upper roll spacer 55 03 Roll release bearing R-SRF-MINI-55
22 01 R-SRF-MINI-22 Upper roll fixed plate 56 01 Release bearing spacer R-SRF-MINI-56
23 02 R-SRF-MINI-23 Cascade bracket 57 01 Mechanical release lever R-SRF-MINI-57
26 04 R-SRF-MINI-26 Dry bearing 58 01 Washer DIN-1278-M10
27 02 R-SRF-MINI-27 Adjustable hand lever 59 01 Nut DIN-934-M10
28 01 R-SRF-MINI-28 Guide roll spacer 60 01 Upper front dust shield R-SRF-MINI-60
29 01 R-SRF-MINI-29 Bearing 61 01 Upper rear dust shield R-SRF-MINI-61
30 02 DIN-934-M10 Hex nut 62 01 Key 15104-25
34 01 R-SRF-MINI-34 Motor bracket