Owner manual

ULTRA EDGE SEQUENTIAL 6/05/2002
2
TABLE OF CONTENTS
DESCRIPTION PAGE
1 INTRODUCTION ..................................................................................................................................... 3
2 THEORY OF OPERATION.................................................................................................................... 3
2.1 MECHANICAL ASSEMBLY........................................................................................................... 3
2.2 ELECTRICAL CONTROL ENCLOSURE ASSEMBLY.............................................................. 3
2.3 SERVO MOTOR/DRIVE OPERATION........................................................................................ 4
2.4 TOOL STORAGE OPERATION ................................................................................................... 5
3 PROGRAMMING THE ULTRA EDGE SEQUENTIAL SYSTEM – OVERVIEW........................... 5
3.1 “OPER” KEY..................................................................................................................................... 6
3.2 “TOOLS” KEY .................................................................................................................................. 7
3.3 “F1” KEY ......................................................................................................................................... 10
3.4 “SETUP” KEY................................................................................................................................. 13
4 HOW TO … ............................................................................................................................................ 15
4.1 HOW TO CREATE A NEW TOOL.............................................................................................. 15
4.2 HOW TO EDIT AN EXISTING TOOL......................................................................................... 16
4.3 HOW TO ADD A STEP TO A TOOL.......................................................................................... 17
4.4 HOW TO INSERT A STEP BETWEEN OTHER STEPS ........................................................ 18
4.5 HOW TO COPY A STEP INTO ANOTHER STEP................................................................... 18
4.6 HOW TO DELETE A STEP ......................................................................................................... 19
4.7 HOW TO CREATE A NEW TOOL USING AN EXISTING ONE............................................ 19
4.8 HOW TO DELETE A TOOL......................................................................................................... 21
4.9 HOW TO ACTIVATE A TOOL..................................................................................................... 22
4.10 HOW TO EDIT “SETUP” PARAMETERS ................................................................................. 22
4.11 HOW TO EDIT COUNT FROM OPERATOR SCREEN ......................................................... 23
5 OPERATING THE ULTRA EDGE SERVO FEED............................................................................ 23
5.1 PROGRAMMING........................................................................................................................... 23
5.2 “AUTO / MANUAL” MODE........................................................................................................... 23
5.2.1 PRESS APPLICATION......................................................................................................... 23
5.2.2 PUNCH (PUNCHING BENCH / MULTIPLE PRESSES) APPLICATION.................... 24
5.3 TROUBLESHOOTING GUIDE.................................................................................................... 25
5.4 ERROR CODES............................................................................................................................ 26
WARNING ...................................................................................................................................................... 28
SAFETY PROGRAM .................................................................................................................................... 28
WARRANTY................................................................................................................................................... 28