User Manual

ULTRA ADVANTAGE SERVO ROLL FEED 2/10/2003
2
TABLE OF CONTENTS
DESCRIPTION PAGE
1 INTRODUCTION............................................................................................................................................... 3
2 THEORY OF OPERATION ............................................................................................................................. 3
2.1 MECHANICAL ASSEMBLY................................................................................................................. 3
2.2 ELECTRICAL CONTROL ENCLOSURE ASSEMBLY ................................................................... 3
2.3 SERVOMOTOR/DRIVE ....................................................................................................................... 4
2.4 TOOL STORAGE................................................................................................................................... 5
2.5 PLS........................................................................................................................................................... 5
2.6 SERVO PILOT RELEASE .................................................................................................................. 6
3 PROGRAMMING THE ULTRA ADVANTAGE SERVO ROLL FEED SYSTEM - OVERVIEW............ 7
3.1 “OPER” KEY ......................................................................................................................................... 8
3.2 “TOOLS” KEY....................................................................................................................................... 8
3.3 “SETUP” KEY ..................................................................................................................................... 13
4 HOW TO …...................................................................................................................................................... 16
4.1 HOW TO CREATE A NEW TOOL................................................................................................... 16
4.2 HOW TO EDIT AN EXISTING TOOL ............................................................................................. 18
4.3 HOW TO CREATE A NEW TOOL USING AN EXISTING ONE ................................................ 20
4.3 HOW TO DELETE A TOOL.............................................................................................................. 23
4.4 HOW TO ACTIVATE A TOOL.......................................................................................................... 25
4.5 HOW TO EDIT “SETUP” PARAMETERS ...................................................................................... 25
4.7 HOW TO EDIT LENGTH FROM OPERATOR SCREEN ............................................................ 26
4.8 HOW TO EDIT COUNT FROM OPERATOR SCREEN .............................................................. 26
4.9 HOW TO MICRO ADJUST LENGTH USING LENGTH ADJUSTMENT .................................. 26
4.10 HOW TO SYNCHRONIZE PRESS AND PLS............................................................................... 26
4.11 HOW TO SET CAM “ON” AND “OFF” PARAMETER.................................................................. 27
5 OPERATING THE ULTRA ADVANTAGE SERVO FEED........................................................................ 27
5.1 PROGRAMMING .................................................................................................................................. 27
5.2 PRIORITY MODE.................................................................................................................................. 27
5.3 “JTL” (JOG TO LENGTH) MODE ...................................................................................................... 28
5.4 “AUTO / MANUAL” MODE................................................................................................................... 28
5.5 TROUBLESHOOTING GUIDE............................................................................................................ 30
5.6 ERROR CODES.................................................................................................................................... 31
WARNING ........................................................................................................................................................... 33
SAFETY PROGRAM ......................................................................................................................................... 33
WARRANTY........................................................................................................................................................ 33