Owner manual

ULTRA ADVANTAGE SERVO ROLL FEED 2/14/2003
2
TABLE OF CONTENTS
DESCRIPTION PAGE
1 INTRODUCTION........................................................................................................................................... 3
2 THEORY OF OPERATION ......................................................................................................................... 3
2.1 MECHANICAL ASSEMBLY................................................................................................................... 3
2.2 ELECTRICAL CONTROL ENCLOSURE ASSEMBLY...................................................................... 3
2.3 SERVOMOTOR/DRIVE OPERATION................................................................................................. 4
2.4 TOOL STORAGE OPERATION ........................................................................................................ 5
2.5 PLS OPERATION (OPTIONAL) ........................................................................................................... 5
2.6 STRIP ENCODER-OPERATION (OPTIONAL) .................................................................................... 6
3 PROGRAMMING THE ULTRA ADVANTAGE SERVO ROLL FEED SYSTEM - OVERVIEW........ 7
3.1 “OPER” KEY ............................................................................................................................................ 8
3.2 “TOOLS” KEY .......................................................................................................................................... 8
3.3 “SETUP” KEY......................................................................................................................................... 13
4 HOW TO ….................................................................................................................................................. 16
4.1 HOW TO CREATE A NEW TOOL................................................................................................... 16
4.2 HOW TO EDIT AN EXISTING TOOL ............................................................................................. 19
4.3 HOW TO CREATE A NEW TOOL USING AN EXISTING ONE.................................................... 21
4.3 HOW TO DELETE A TOOL.............................................................................................................. 24
4.4 HOW TO ACTIVATE A TOOL.......................................................................................................... 25
4.5 HOW TO EDIT “SETUP” PARAMETERS ...................................................................................... 26
4.7 HOW TO EDIT LENGTH FROM OPERATOR SCREEN ............................................................... 26
4.8 HOW TO EDIT COUNT FROM OPERATOR SCREEN ................................................................. 27
4.9 HOW TO MICRO ADJUST LENGTH USING LENGTH ADJUSTMENT...................................... 27
4.10 HOW TO SYNCHRONIZE PRESS AND PLS .................................................................................. 27
4.11 HOW TO SET CAM “ON”/“OFF” PARAMETER............................................................................... 28
5 OPERATING THE ULTRA ADVANTAGE SERVO FEED.................................................................... 28
5.1 PROGRAMMING .................................................................................................................................. 28
5.2 PRIORITY MODE.................................................................................................................................. 28
5.3 “JTL” (JOG TO LENGTH) MODE ...................................................................................................... 28
5.4 “AUTO / MANUAL” MODE................................................................................................................... 29
5.5 STRIP ENCODER OPERATION ......................................................................................................... 29
5.6 TROUBLESHOOTING GUIDE............................................................................................................ 32
5.7 ERROR CODES.................................................................................................................................... 33
WARNING ....................................................................................................................................................... 35
SAFETY PROGRAM ..................................................................................................................................... 35
WARRANTY.................................................................................................................................................... 35