OPERATOR’S MANUAL CARBON STEEL & STAINLESS STEEL BRAKE WINCHES Working Loads: 1000 lbs. 1500 lbs. 2000 lbs. Please read the Owner’s Manual carefully before operating the equipment. Keep this manual nearby the equipment at all times. CARBON STEEL: OZ1000BW OZ1500BW OZ2000BW STAINLESS STEEL: OZ1000BWSS OZ1500BWSS OZ2000BWSS P.O. Box 845, Winona, MN 55987 Phone (800) 749-1064 (507) 474-6250 Fax (507) 452-5217 sales@ozliftingproducts.com www.ozliftingproducts.com pg.
Table of Contents Pg. 3 . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Pg. 4 . . . . . . . . . . . . . . . . . . . . . . . . . Important Information and Precautions Pg. 5 . . . . . . . . . . . . . . . . . . . . . . . . . Warnings and Precautions Pg. 6 . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Winch Pg. 7 . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Rope Pg. 8 . . . . . . . . . . . . . . . . . . . . . . . . . Concept of Operation / Pre-Operation Pg. 9 .
Warranty All OZ Lifting Products LLC. are guaranteed to be free of defects in materials and workmanship for one year from the date of shipment. This does not apply to any product showing signs of misuse, overloading, alteration, improper maintenance or negligence. Normal wear and tear of moving parts including brake discs, wire rope, and other wear components are excluded from this warranty.
Important Information and Precautions The information in this manual should be used only for the OZ Lifting Brake Winches. This manual contains general instructions dealing with the normal installation, operation, and maintenance of the products described herein. The information provided should not be expected to prepare the user for all possible circumstances. This product should not be installed, operated, or maintained by any person who has not read all the contents of these instructions.
Warnings and Precautions Failure to read and comply with the following warnings may result in a hazardous situation that could lead to death, serious injury, or property damage. Keep this manual near the equipment at all times. Do not remove, alter, or obscure the labels attached to the winch. Contact OZ Lifting Products LLC. for replacement manuals and labels. Do Not operate until all personnel are warned or cleared from the area. Do Not lift people or lift loads over people.
Installing the Winch Choosing a location • Have a qualified professional confirm that the foundation complies with local codes, is rigid and level, and will support the winch under all load conditions. • Avoid areas with corrosives, flammables, combustibles, explosives, and other potentially damaging materials. • Avoid areas defined as hazardous by the National Electric Code, unless proper authorization is received.
Installing the Wire Rope • Ensure the wire rope spools correctly and is attached firmly to the winch drum to prevent release of the load. • Wear protective clothing when working with the wire rope. • Prevent damage to the rope by keeping it clean and not allowing it to pass through dirt or debris. Consider the following information when choosing the proper wire rope. • Lay of the rope should match the winding direction of the drum.
Concept of Operation 1. Assure that the total force needed to lift the load does not surpass the load rating of the winch. 2. Follow all recommended maintenance and inspections to monitor for any damage that could contribute additional weight to the equipment. 3. A disc brake should be used if loads will be lifted or pulled on an incline. 4. Be aware of variables affecting performance ratings of the equipment. a. Loose spooling and overlapping of the wire rope affects drum capacity.
Inspections In order to maintain quality operation of the product, a regular inspection schedule should be set up by each operator. All inspections should be reported and maintained in a dated record log. These records should be available to all personnel involved with the product, and should be made available to OZ Lifting Products LLC. when a warranty issue is in question. Definitions The following definitions are from the ANSI/ASME B30.21 and will be used in the inspections procedure that follows.
Take note of the following regarding inspections. • Brakes require more than audible and visual inspection. Check daily by operating with and without a load, stopping at various positions to ensure safe operation. If the load coasts or creeps contact the factory for friction disc replacements. • Proper inspection may require disassembly of some parts. Contact the factory before doing so or the applicable warranty may be voided.
Repair of the Winch All repairs must have factory authorization. Contact OZ Lifting LLC. to prevent voiding of the warranty and potential damage to the winch. Perform recommended inspections to identify which parts should be replaced. • Only use OZ Lifting Products LLC. replacement parts. • Contact the local OZ Lifting Products LLC. dealer for replacement parts. Please have the serial number and part number and description available when calling.
Specifications F E H A D K I M C B J G L Model OZ1000BW - OZ1000BWSS OZ1500BW - OZ1500BWSS OZ2000BW - OZ2000BWSS Safe Working Load (lbs.) 1000 lbs. 1500 lbs. 2000 lbs. Gear Ratio Dimensions (in.) 4.2:1 5:1 10:1 A 6.22” 7.73” 8.35” B 7.20” 9.36” 11.10” C 3.46” 4.21” 5.00” D 8.26” 12.68” 12.99” E 1.06” 1.06” 1.06” F 10.43” 10.63” 11.81” G 1.98” 2.30” 2.52” H 4.29” 4.29” 4.29” I 1.90” 2.38” 3.00” J 5.33” 7.00” 7.09” K 10.20” 15.31” 15.
Mounting OZ1000BW OZ1000BWSS OZ1500BW OZ1500BWSS N= 1.73” O= 3.46” P= 1.30” Q= 5.43” R= 0.94” S= 0.79” T= 1.06” U= 1.57” V= 0.41” W= 0.41” x 1.65” X= 0.51” Y= 0.63” N= 2.10” O= 4.20” P= 5.28” Q= 7.56” R= 0.72” S= 1.38” T= 0.79” U= 2.76” V= 0.39” W= 0.39” x 2.17” X= 4.49” Y= 1.14” Z= 1.14” OZ2000BW OZ2000BWSS N= 2.50” O= 5.00” P= 6.36” Q= 9.45” R= 1.00” S= 1.50” T= 1.60” U= 3.00” V= 0.39” W= 0.39” x 1.77” X= 4.70” Y= 0.39”x0.78” Z= 0.51” pg.
Parts OZ1000BW - OZ1000BWSS 1. Nut (1) 2. Screw (1) 3. Drum (1) 4. Cover (1) 5. Mounting Base (1) 6. Snap Ring (2) 7. Ratchet Pawl (1) 8. Retaining Ring (1) 9. Bolt (1) 10. Friction Brake (2) 11. Rachet (1) 12. Clip (1) 13. Shaft (1) 14. Cover Part (1) 15. Washer (4) 16. Bolt (2) 17. Bolt (2) 18. Nut (1) 19. Washer (1) 20. Retaining Ring (2) 21. Washer (2) 22. Nut (2) 23. Gear (1) 24. Clip (1) 25. Washer (1) 26. Retaining Ring (1) 27. Handle (1) 28. Washer (1) 29. Nut (1) 40. Wire Rope Cip (1) 11.
Parts OZ2000BW - OZ2000BWSS 1. Nut (1) 2. Screw (1) 3. Drum (1) 4. Cover (1) 5. Nut (1) 6. Munting Base (1) 7. Snap Ring (2) 8. Ratchet Pawl (2) 9. Retaining Ring (2) 10. Bolt (2) 11. Shaft (1) 12. Rataining Ring (1) 13. Washer (1) 14. Gear (1) 15. Gear (1) 16. Shaft (1) 17. Shaft (1) 18. Cover Part (1) 19. Washer (6) 20. Bolt (3) 21. Washer (1) 22. Retaining Ring (1) 23. Handle (1) 24. Washer (1) 25. Nut (1) 26. Nut (1) 27. Washer (1) 28. Bolt (1) 29. Washer (1) 30. Support Pipe (1) 31.
P.O. Box 845, Winona, MN 55987 Phone (800) 749-1064 (507) 474-6250 Fax (507) 452-5217 sales@ozliftingproducts.com www.ozliftingproducts.com Rev.