Double Deck J4PG4 Installation Manual
CONTENTS PAGE
1.0 SAFETY...............................................................................................4
1.1 INSPECTION.................................................................................6
1.2 LIMITATIONS................................................................................6
2.0 INTRODUCTION...................................................................................7
3.0 INSTALLATION..................................................................................13
3.1 PRE-INSTALLATION CHECK-POINTS...........................................13
3.2 LOCATION CONSIDERATIONS.....................................................13
3.3 OUTSIDE INSTALLATION............................................................13
3.4 ATTACHING EXHAUST AND COMBUSTiON AIR INLET HOODS...13
3.5 COVER PANEL INSTAlLATiON / CONVERSION POCEDURE..........13
3.6 CLEARANCE................................................................................14
3.7 RIGGING AND HANDING ............................................................14
3.8 DUCTWORK................................................................................18
3.9 RETURN AIR...............................................................................18
3.10 FILTERS....................................................................................18
4.0 GAS SUPPLY, CONDENSATE DRAIN AND PIPING.............................18
4.1 GAS CONNECTION......................................................................18
4.2 LP CONVERSION.........................................................................19
4.3 ADJUSTING OR CHECKING FURNACE INPUT..............................20
4.4 CONDENSATE DRAIN..................................................................20
5.0 WIRING............................................................................................20
5.1 POWER SUPPLY.........................................................................20
5.2 HOOK-UP....................................................................................20
5.3 INTERNAL WIRING.....................................................................21
5.4 THERMOSTAT.............................................................................21
6.0 FURNACE SECTION CONTROLS AND IGNITION SYSTEM..................21
6.1 NORMAL FURNACE OPERATING SEQUENCE...............................21
6.2 OPERATING INSTRUCTIONS.......................................................21
6.3 TO START THE FURNACE............................................................21
6.4 TO SHUT DOWN FURNACE.........................................................22
6.5 BURNERS...................................................................................22
6.6 MANUAL RESET OVERTEMPERATURE CONTROL.......................22
6.7 PRESSURE SWITCH....................................................................22
6.8 LIMIT CONTROL..........................................................................22
Installation Start-up,Operating and Service and Maintenance Instructions
7.0 SYSTEM OPERATING INFORMATION..................................................22
7.1 ADVISE THE CUSTOMER..............................................................22
7.2 FURNACE SECTION MAINTENAECE..............................................22
7.3 LUBRICATION...............................................................................23
7.4 COOLING SECTION MAINTENANCE..............................................23
7.5 REPLACEMENT PARTS.................................................................23
7.6 TROUBLESHOOTING....................................................................23
7.7 WIRING DIAGRAMS.....................................................................23
7.8 CHARGING...................................................................................23
7.9 BLOWER MOTOR SPEED TAPS.....................................................23
8.0 OPERATION.......................................................................................24
8.1 CONTROL SYSTEM OPERATION...................................................24
8.2 FAN DELAY ADJUSTMENT ...........................................................24
9.0 PHYSICAL DATA................................................................................25
10.0 AIRFLOW PERFORMANCE...............................................................27
11.0 TROUBLE SHOOTING.......................................................................32