User Manual

Form No. 567768
Sheet No.
Issue Date: December 13, 2016 Rev. C
© Bosch Automotive Service Solutions Inc
525216 Ford Camshaft Positioning Tool Assembly
Application: 2002 – 2005 4.6L 4V Aviator
1995 – 2002 4.6L 4V Continental
1993 – 2004 4.6L Ford Series (VIN V)
2005 – 2006 5.4L 4V GT
2003 – 2004 4.6L 4V Mach 1, Marauder, Mustang Cobra
1993 – 1998 4.6L 4V Lincoln Mark Series
1996 – 2001 4.6L 4V Mustang
2007 – 2012 5.4L 4V Mustang
1. Rotate the engine to TDC No. 1 cylinder.
2. Install tool No. 525216 Camshaft Positioning Tool Assembly
into the rear "D Slot" on camshaft.
3. Perform camshaft service as required according to instructions
in vehicle service manual.
4. Remove the 525216 from the cylinder head.
5. Torque fasteners to factory specications.
Note: This tool must be used with 525217 Camshaft Holding Tool.
567768_18
525216
No. 525216
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA standards.
Parts List & Operating Instructions Form No. 567768
525217 Ford Camshaft Holding Tool
Application: 2002 – 2005 4.6L 4V Aviator
1995 – 2002 4.6L 4V Continental
1993 – 2004 4.6L Ford Series (VIN H,R,V,Y)
2005 – 2006 5.4L 4V GT
2003 – 2004 4.6L 4V Mach 1, Marauder, Mustang Cobra
1993 – 1998 4.6L 4V Lincoln Mark Series
1996 – 2001 4.6L 4V Mustang
2007 – 2012 5.4L 4V Mustang
CAUTION: To prevent damage to valves and pistons, do NOT
rotate the crankshaft and / or camshaft(s) when removing
the timing chain(s) and installing the cylinder heads.
Because this is not a free-wheeling engine, if it has “jumped
time,” there will be damage to the valves and / or pistons which
will require the removal of the cylinder heads.
1. Rotate the engine to TDC No. 1 cylinder.
2. Install No. 525217 Camshaft Holding Tool onto the machined
centers of both the intake and exhaust camshafts. Evenly
torque the four clamping bolts on the tool to 15 ft-lbs (20 Nm).
3. Perform camshaft service as required according to instructions
in vehicle service manual.
4. Remove the 525217 from the camshafts.
5. Torque fasteners to factory specications.
567768_16
525217
No. 525217
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA standards.
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