User Manual

Form No. 567768
Sheet No.
Issue Date: December 13, 2016 Rev. C
© Bosch Automotive Service Solutions Inc
511539 (6472) Ford Camshaft Positioning Tool Set
Application: 1995 – 1997 3.0L V6 Aerostar, Ranger, Windstar
1996 – 1998 4.0L V6 Aerostar, Explorer, Ranger
1996 – 1997 3.0L V6 2V Sable, Taurus
511540 (6473) Ford Camshaft Sensor Synchronizer Tool
Application: 1998 – 2008 3.0L V6 Ranger
1998 – 2005 3.0L V6 Sable, Taurus (VIN U)
1998 – 2006 3.0L V6 Sable, Taurus (VIN Z)
1998 – 2003 3.0L V6 Windstar
1. Rotate crankshaft to set No. 1 cylinder at TDC of
compression stroke.
2. Engage camshaft sensor housing vane in slot of tool No.
511539 (6472).
3. Rotate tool on camshaft sensor housing until tool engages
housing notch. (Tool should be square and in contact with
entire top of housing.)
4. Install camshaft sensor housing and tool assembly into
engine according to instructions in the vehicle service
manual. Torque fasteners to factory specications.
CAUTION: Before removing the camshaft sensor housing
assembly, note the position of the camshaft sensor
electrical connector. To prevent equipment damage, the
connector MUST be reassembled in the same position
during installation.
511539
Parts List & Operating Instructions Form No. 567768
7 of 15
CAUTION: Before removing the camshaft sensor housing
assembly, note the position of the camshaft sensor
electrical connector. To prevent equipment damage, the
connector MUST be reassembled in the same position
during installation.
1. Rotate crankshaft to set No. 1 cylinder at top dead center
of compression stroke.
2. Engage camshaft sensor housing vane in slot of tool No.
511540 (6473).
3. Rotate tool on camshaft sensor housing until tool engages
housing notch. (Tool should be square and in contact with
entire top of housing.)
4. Install camshaft sensor housing and tool assembly into
engine according to instructions in the vehicle service
manual. Torque fasteners to factory specifications.
Camshaft
Sensor
Housing
No. 511540
(6473)
Note: Same as Ford No. 303-589.
No. 511539
(6472)
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA standards.
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA standards.