User Manual

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GM 6-Cylinder Cam Tool Set

3.0L and 3.2L

Operating Instructions

Set Includes:

Camshaft Locking Tool ............................................................. 536594

Camshaft Locking Tool ............................................................. 536595

Crankshaft Holding Tool ........................................................... 536596

Camshaft Alignment Gauge ...................................................... 536608

Timing Belt Installation Tool ..................................................... 536611

Timing Belt Tensioner Wrench ................................................. 536612

Crankshaft Socket ..................................................................... 536613

Summary of content (7 pages)

PAGE 1
GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions Set Includes: Camshaft Locking Tool ............................................................. 536594 Camshaft Locking Tool ............................................................. 536595 Crankshaft Holding Tool ........................................................... 536596 Camshaft Alignment Gauge ...................................................... 536608 Timing Belt Installation Tool ..........................................
PAGE 2
No. 536594 & 536595 Camshaft Locking Tools Application : 2002–2003 3.2L VIN N used in Cadillac CTS 1997–2001 3.0L VIN R used in Cadillac Catera 2001–2007 3.0L VIN R used in Saturn L300 & LW300 1996–2003 3.0L used in Saab 9.5 NOTE: No. 536954 and No. 536595 are to be used together. 1. To ensure the valves will not hit the pistons, the crankshaft must NOT be at top dead center (TDC) at the start of this procedure. 2.
PAGE 3
No. 536596 Crankshaft Holding Tool Application : 2002–2003 3.2L VIN N used in Cadillac CTS 1997–2001 3.0L VIN R used in Cadillac Catera 2001–2007 3.0L VIN R used in Saturn L300 & LW300 1996–2003 3.0L used in Saab 9.5 1. Use No. 536613 crankshaft socket to rotate the crankshaft to TDC #1 on the compression stroke. Rotate the crankshaft counterclockwise (CCW) until the timing mark on the crankshaft is at the 6:00 position. 2. Use No.
PAGE 4
No. 536608 Camshaft Alignment Gauge Application : 2002–2003 3.2L VIN N used in Cadillac CTS 1997–2001 3.0L VIN R used in Cadillac Catera 2001–2007 3.0L VIN R used in Saturn L300 & LW300 1996–2003 3.0L used in Saab 9.5 Timing Marks Camshaft Gear #2 Camshaft Gear #3 Timing Marks No. 536608 (only one in set) No. 536608 (only one in set) Camshaft Gear #1 Camshaft Gear #4 No. 536608 is used to check the camshaft gear alignment—with the timing belt on the engine and tightened to specifications. 1.
PAGE 5
No. 536611 Timing Belt Installation Tool Application : 2002–2003 3.2L VIN N used in Cadillac CTS 1997–2001 3.0L VIN R used in Cadillac Catera 2001–2007 3.0L VIN R used in Saturn L300 & LW300 1996–2003 3.0L used in Saab 9.5 Camshaft Gear #2 No. 536594 Upper Idler Pulley Camshaft Gear #3 No. 536595 Camshaft Gear #1 Camshaft Gear #4 Tensioner Pulley Lower Idler Pulley Crankshaft Sprocket Figure 1 1. With the tensioner pulley loose and No. 536594 and No.
PAGE 6
No. 536612 Timing Belt Tensioner Wrench Application : 2002–2003 3.2L VIN N used in Cadillac CTS 1997–2001 3.0L VIN R used in Cadillac Catera 2001–2007 3.0L VIN R used in Saturn L300 & LW300 1996–2003 3.0L used in Saab 9.5 Eccentric Nut Upper Idler Pulley Idler Pulley Bolt Figure 1 1. Use No. 536612 timing belt tensioner wrench to turn the eccentric nut on the upper idler pulley to set the belt tension. When the belt tension has been set to specification, torque the upper idler pulley bolt to 30 ft. lbs.
PAGE 7
No. 536613 Crankshaft Socket Application : 2002–2003 3.2L VIN N used in Cadillac CTS 1997–2001 3.0L VIN R used in Cadillac Catera 2001–2007 3.0L VIN R used in Saturn L300 & LW300 1996–2003 3.0L used in Saab 9.5 1. Use No. 536613 crankshaft sprocket to rotate the crankshaft as needed when performing the timing procedure. CAUTION: To prevent personal injury, wear eye protection that meets ANSI Z87.1 and OSHA standards.