LeakTamer ™ with UltraTraceUV ® Dye Technology Operator’s Manual
Table of Contents Table of Contents.............................................................................1 Safety Precautions...........................................................................2 Specifications...................................................................................3 Tester Overview...............................................................................4 Initial Setup.....................................................................................
Safety Precautions If the operator cannot read these instructions, operating instructions and safety precautions must be read and discussed in the operator’s native language. WARNING: To prevent personal injury and / or damage to equipment: • Read, understand, and follow all safety precautions and operating procedures. • Do not use this equipment in a manner not specified by the manufacturer. • Wear eye protection that meets OSHA standards.
Specifications Technical Specifications Height Width Depth Weight Ship Weight Power Supply Amperage Usage 14 in. (35.5 cm) 9 in. (22.9 cm) 7 in. (17.8 cm) 9.5 lb. (4.3 kg) 15 lb. (6.8 kg) 12V DC 15 amps Supply Pressure Supply Volume Operating Temperature Range Supply Line Power Supply Line Remote Starter Cable 13.0 in. H2O 12 liters per minute 45°F to 140°F (7.2°C to 60°C) 10 ft (3.0 m) 10 ft (3.0 m) 10 ft (3.
Tester Overview Component Descriptions 1. Switch turns ON vapor production, for five (5) minutes. 2. Dipstick used to maintain smoke solution level. Top off regularly to FULL mark by adding solution from dipstick tube. 3. Power Indicator Lamp turns ON when connecting the power leads to a battery. 4. Smoke Indicator Lamp turns ON after pressing the button, indicating the tester is producing vapor. 5. Hook Insert for hanging LeakTamer. Use hood rod support when hanging on hood. 6.
Initial Setup 1. Pour entire contents of one (1) 8-oz. UltraTraceUV® solution bottle into the vapor chamber. CAUTION: Use only UltraTraceUV solution in the LeakTamer. Using solutions not recommended by the manufacturer may (1) damage the vehicle being tested, (2) damage the unit, and (3) cause operator injury. NOTE: Use second bottle of UltraTraceUV solution to regularly maintain at or near the FULL mark on the dipstick. 2. Install correct air fitting onto the LeakTamer, if not supplied.
Test Setup 1. Connect the LeakTamer red power cable to a 12V DC power supply. If a battery is used, verify it is in good condition and fully charged. 2. Connect the LeakTamer black ground cable to the vehicle’s chassis ground. WARNING: To prevent personal injury, do NOT connect the black cable to a battery ground. A spark in the vicinity of the battery can cause an explosion. Battery Connections 3.
Basic Leak Testing LeakTamer can be used in virtually any low-pressure vehicle system suspected of having a leak, including EVAP, intake/induction, intercooler and turbocharger, vacuum, exhaust, and wind/water leaks. LeakTamer can also be used to verify air solenoid functions and test components before assembly. These basic steps can apply for testing most systems. 1. Locate the system port. 2. Install appropriate port adapter. 3. Insert vapor supply hose into adapter. 4.
Flow Meter Measurements The flow meter measures flow through the system being leak-tested. This is normal while the system is being filled. If flow meter indicates flow after the system is filled, this indicates a leak. The higher the ball is in the flow meter, the larger the leak size. No flow indicates no flow through the system, or no leak. The position of the ball indicates the size of the leak. Note: For accurate .010"/.020"/.040" measurements, the flow control valve must be in the fully open position.
Wind and Water Leaks 1. Set vehicle's climate control to "fresh air" (not recirculate). Set blower on full speed. This creates positive cabin pressure. 2. Connect supply hose nozzle to diffuser. 3. Direct vapor path along seals. 4. Look for vapor disturbance indicating a leak. No vapor disturbance indicates no leak. Vapor disturbance pinpoints leak.
Parts List 1 6 3 2 5 7 8 4 Item No. 1 2 3 4 5 6 7 8 Part No. 6522 6522-1 6522-3 6522-4 6522-5 6522-6 6522-9 6522-10 10 6522-2 6522-7 6522-8 6522-11 6522-12 6522-13 6522-14 6522-15 Qty.
Troubleshooting Diagnostic Lights The LeakTamer has two diagnostic lights on the control panel that indicate whether the tester is working correctly. The following table describes the tester’s trouble codes.
Warranty LIMITED ONE (1) YEAR WARRANTY Champion Engineering, Inc. warrants only to the original Purchaser that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for ONE YEAR from the date of original invoice.
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655 Eisenhower Drive PO Box 995 Owatonna, MN 55060-0995 USA Phone: (507) 455-7000 Tech. Serv.: (800) 533-6127 Fax: (800) 955-8329 Order Entry: (800) 533-6127 Fax: (800) 283-8665 International Sales: (507) 455-7223 Fax: (507) 455-7063 manufactured by Form No. 564766 © SPX (Rev.
