AS meme Maxima Ver. ll OWNER'S INSTRUCTION MANUAL It is of vital importance, before attempting to operate your engine, to read the general 'SAFETY INSTRUCTIONS AND WARNINGS' section on pages 2-4 of this booklet and to strictly adhere to the advice contained therein. ® Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and other features of the engine.
SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE Remember that your engine Is not a " toy ", but a highly efficient Internal-combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times. If at some future date, your O.S. engine is acquired by another person, we would respectfully request that these instructions are also passed on to its new owner.
A NOTES This engine was designed for model boats. Do not attempt to use it for any other purpose. Mount the engine in your model securely, following the manufacturers’ recommendations, using appropriate screws and lockouts. For their safety, keep all onlookers {especially small children} well back (at least 12 feet or 4 meters) when preparing your model for running. Take care that the glow plug clip or battery leads do not come into contact with the propeller or any other rotating parts.
NOTES WHEN APPLYING AN ELECTRIC STARTER Do not over-prime. This could cause a hydraulic lock and damage the engine on application of the electric starter. If over-primed, remove glow plug, close needle-valve and apply starter to pump out surplus fuel. Cover the head with a rag to prevent any pumped out fuel from getting into your eyes. QS man NOTES ON OPERATION NOTE 2.
AS mare ABOUT THE ENGINE The O.S. MAXIMA Ver. Il is a high performance ale-cooled outboard marine engine for small and medium-size controllable outboard boats. It is of sturdy construction and designed for easy maintenance. It Is not necessary to readjust the linkage when the installation angle to the hull Is changed. A tilt mount Is supplied as standard. Also, a carbon-fiber propeller is included. NOTE As delivered, the engine has the carburetor lightly fit Into its Intake.
OS menu ELECTRIC STARTER AND STARTER BATTERY = TOOLS Use a 12-volt electric starter with .S. I suitable battery for starting the engine. OS. SPEED DRIVER TOOLS SUPER FILTER (L) (Option) 2 22 2 Install a filter to the outlet tube of your refueling container to prevent entry of foreign matter into the fuel tank. 2 2 SILICONE TUBING This is required for the connection between the fuel tank and engine, also for the water cooling system. Inner dia. of 2.6mm and 0.5. SPEED PLUG WRENCH outer dia. of 5.
QS mar GLOW PLUG Since the compatibility of the glow plug and fuel may have a marked effect on performance and reliability, it is suggested to use the O.S. Type No.8 plug when it is necessary to replace. Carefully install plug finger-tight, before final tightening with the correct size plug wrench. The role of tha glowing ] With a glow plug engine, ignition is initiated by the application of a power source.
AS moan LINKAGES H Steering Linkage H Throttle Linkage Use a high-torque servo, preferably with dual push rods as Use flexible ‘Bowen’ type cable having a 3mm OD outer shown below.(A single push rod will bend easily which sleeve. Secure one end of the sleeve to the engine, by results in poor steering accuracy.
QS mar Before starting the engine, always check the tightness of all the screws and nuts especially those of Joint and movable parts such as throttle am. Missing re tightening the loose screws and nuts often causes the parts breakage that Is capable of harming you. A Note The right rotation of this engine Is that the flywheel turns right {clockwise. Do not mistake polarity of the starter or the flexible wire well ba damaged due to excessive load. QS morn 16 # Set the needle-valve.
OS mmm RUNNING-IN For long life and high-performance, every engine needs to be properly 'run-In' or 'broken-In'. There are several running-in methods, but the following Is suitable for use with the MAXIMA Ver. II. WARNING! It ls vitally Important to set the throttle at the correct starting position before starting the engine. If the engine Is allowed to run under ‘no-load’ conditions, It will speed up to extremely high ppm — even at part throttle settings — which may result in serious damage. 1.
QS mms 4. If the needle-valve is closed beyond the optimum setting, the model will slow down, accompanied by visibly diminished exhaust smoke. In this case, immediately throttle down and rectum the model to shore. Re-open the needle-valve approximately one-half tum and repeat the runs until the optimum needle setting is found. 5. Aim to have the modal achieving Its highest performance after the engine has consumed about ona quart of fuel.
OS mam CARE AND MAINTENANCE . The minute particles of foreign matter, that ara present in any fuel may, by accumulating and partially obstructing fuel flow, cause engine performance to become erratic and unreliable. 0.8. 'Super-Filters' (large and small) are available, as optional extras, to deal with this problem. Ona of these filters installed to the pickup tube inside your refueling container, will prevent the entry of foreign material into the fuel tank.
QS mms Typo of screw €..Cap Same Filet Head Sarawak F._ Fiat Hood Screw N._ Round Herod Screw 8. 801 Screw CAP SCREW SETS [76871025|M2 6x8 [Rear Housing Retaining Screw {PCs | [79871040|M2. 6x12] Shoat Hood Retaining Screw {pct Rotarian Retaining Serb (1p) ENGINE EXPLODED VIEW QS ams ENGINE PARTS LIST No Code No Champion No. | Code No. Description 171802100] Fiches! Assembly {No 2.
AS rems 11-8 5 CARBURETOR EXPLODED VIEW & PARTS LIST No | Code Adoption 1_| 24981405] Throttle Lever Assembly 1-1 [26381501] Set screw 2 25381203 Carburetor Rotor 3 [26781309] Mixture Control Valve 3-1 [24881824] "0 "Ring {apes) 4_| 26781506 Rotor Spring 5 | 25382100] Carburetor Body 25361220] Rotor Guide Screw 22681953] Fuel Inlet (No.
OS zone THREE VIEW DRAWING Specifications HM Displacement | 3.46 c.c. (0.211 cult) Bros 16.6 mm { 0.654 in.) Hl Stroke: 16.0 mm {0.630 in.} g| HW Impractical. | r.p.m. H Output HW Weight 682g (24002) 1495 | | 183 Dimensions (mm) 28 ‘Ae Mrs 0.5. ENGINES scour 6-15 3-Home Imaginal Higashisumiyoshi-ku Osaka 546-0003, Japan TEL. (08) 6702-0225 FAX. (06) 6704-2722 URL : HTTP ©) Copyright 2011 by O.5 Engines Mig. Co, Lid. Al fights reserved. Printed In Japan.