ORBIT ™ 2000 OPERATION & MAINTENANCE MANUAL © January 2001 GBC Films Group Do not duplicate without written permission.
Orbit™ 2000 Operation and Maintenance Manual Read me file Read Me File . . . . . . . . . The information in this publication is provided for reference and is believed to be accurate and complete. GBC Films Group is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantability for any particular use.
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Orbit™ 2000 Operation and Maintenance Manual Read me file Fax Correspondence Fax number : ( 608 ) 246 - 8645 Date : To : Sean Flood at GBC Pro-Tech 4151 Anderson Road DeForest, WI 53532 From : Company : Address : Phone number : ( ) Fax number : ( ) Re : Orbit™ 2000 Operations and Maintenance Manual ( 930051 ) Section #: Correction (s): Additional comments: © GBC Films Group January 2001 Page #:
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Orbit™ 2000 Operation and Maintenance Manual Table of Contents Table of Contents Section 1: Safety 1.1 Safety - Complete equipment......................................................................1 - 1 1.2 Safety - Rules for loading paper .................................................................1 - 4 1.3 Safety - Rules for handling the feeding head ..............................................1 - 5 1.4 Safety - Rules for setting up the rollers and the hinged stops .....................
Table of Contents Orbit™ 2000 Operation and Maintenance Manual 1.14 Safety - Rules for the central drive maintenance ....................................1 - 27 1.15 Safety - Rules for snapping assembly/ chain/ belt drive maintnenance ..1 - 28 1.16 Safety - Rules for maintenance/ replacement of the twin knife ..............1 - 29 Section 2: Warranty 2.1 Terms and conditions .................................................................................2 - 1 2.2 Limited period of warranty ............
Orbit™ 2000 Operation and Maintenance Manual Table of Contents Section 4: Installation 4.0 Installation precautions ..............................................................................4 - 1 4.1 Pre-installation check list ...........................................................................4 - 2 4.2 Suggested floor layout ................................................................................4 - 4 4.3 Shipping damage inspection ..................................................
Table of Contents Orbit™ 2000 Operation and Maintenance Manual 5.1.2 The control panel ...........................................................................5 - 3 Original overlay illustration ..........................................................5 - 4 New overlay illustration ................................................................5 - 5 5.2 Feeder section ............................................................................................5 - 6 5.2.1 Sheet stacking ...........
Orbit™ 2000 Operation and Maintenance Manual Table of Contents 5.3.3 Laminating rollers .........................................................................5 - 29 5.3.4 Spreader roller ( option ) .............................................................5 - 32 5.4 Separator Section ....................................................................................5 - 33 5.4.1 The decurling bar .........................................................................5 - 33 5.4.2 Pull rollers .
Table of Contents Orbit™ 2000 Operation and Maintenance Manual Section 7: Troubleshooting 7.1 Lamination troubleshooting ......................................................................7 - 2 7.2 Wave pattern troubleshooting ...................................................................7 - 4 7.3 Feeder troubleshooting ..............................................................................7 - 9 7.4 Misfed sheets troubleshooting ...........................................................
Orbit™ 2000 Operation and Maintenance Manual Safety 1.0 Safety regulations 1.1 Safety - Complete equipment ATTENTION 1/ Do not operate this equipment unless you have read and understand this operator manual and have been fully trained in its operation by a qualified GBC service technician. ATTENTION 2/ The operator may use the Orbit 2000 only for the lamination of paper sheets. The equipment may not be used for any other type of work.
Safety Orbit™ 2000 Operation and Maintenance Manual ATTENTION 5/ All safety covers must be in place during operation. The equipment must not be started and used, if all covers are not in place, and safety switches are not operational.
Orbit™ 2000 Operation and Maintenance Manual Safety AT T E N T IO N 10/ N ever perform adjustm ents w hile the m achine is running. T he m achine m ust first be stopped, adjusted and then restarted. ( E xcept W hen A djusting L ap For Sheet Size ! ) ATTENTION 11/ Excercise caution when working around the feeder table, control panel and stacking tray to avoid bumping you head. ATTENTION 12/ The equipment must be fixed/ positioned on a firm and even floor.
Safety Orbit™ 2000 Operation and Maintenance Manual 1.2 Safety - Rules for loading paper The normal function of the equipment is to insert paper and laminate it. For a safe loading of paper it is necessary to follow these safety rules: ATTENTION 1/ Do not attempt to load paper while the machine is running. Your fingers couldbe hurt during the automatic insertion of paper. WARNING 2/ Ensure the feeder stack/ pile is in the bottom position before loading paper.
Orbit™ 2000 Operation and Maintenance Manual Safety 1.3 Safety - Rules for handling the feeding head The feeding head grabs the paper sheet and inserts it into the pull rollers. When changing paper size, the position of the feeding head must also be changed. For safe adjustments, the following safety rules apply: WARNING 1/ Do not touch the feeder head while the machine is running. The moving suction cups may hurt your hands or fingers.
Safety Orbit™ 2000 Operation and Maintenance Manual AT T E N T IO N 4/ D o not place any objects on the upper surface of the feeding head or feeder table. ATTENTION 5/ Do not remove covers, fixed cover of the feeding head and/ or the protective rubber cover. AT T E N T IO N 6/ O perate the turning knobs carefully and w ith only one hand w hile the m achine is running. O nly trained operators m ay use the m achine.
Orbit™ 2000 Operation and Maintenance Manual Safety 1.4 Safety - Rules for setting up the rollers and the hinged stops ATTENTION 1/ Do not touch the rollers or hinged stops while the machine is running. WARNING 2/ WARNING: The chrome roller may be hot. Contact will result in severe burns! ATTENTION 3/ The insertion or removal of any weights is permissable only when the machine is idle.
Safety Orbit™ 2000 Operation and Maintenance Manual WARNING 4/ Caution: Excercise extreme caution when adjusting the rollers to avoid pinching by the loading roller. AT T E N T IO N 5/ H andle the rollers only w hen the Plexi-glass cover of the chrom e roller is closed. ATTENTION 6/ Keep fingers, hands and clothing clear away from the rollers while the machine is in operation.
Orbit™ 2000 Operation and Maintenance Manual Safety 1.5 Safety - Rules for setup of the adjustable guide plates The guiding plates form paper before it enters into the chrome roller. Their position must be adjusted for different paper weights. For a safe adjustment of plates follow these safety rules: ATTENTION 1/ The plate's position may be adjusted while the equipment is running by using the set-up screw. This may only be performed by a trained operator.
Safety Orbit™ 2000 Operation and Maintenance Manual 1.6 Safety - Rules for the chrome and pressure rollers The working temperature of the chrome roller is 120 to 135 deg C. Because of the machine function it is not possible to cover the area around the chrome and pressure rollers completely. Near the contact area of the rollers, there is a very dangerous zone. Because of that and the high temperature, the following safety rules must be complied with: WARNING 1/ WARNING: The chrome roller may be hot.
Orbit™ 2000 Operation and Maintenance Manual Safety WARNING 5/ CAUTION: Do not use any tools for cleaning or removing remnants of films from the rollers while the machine is in operation. ELECTRICAL SHOCK 6/ Do not remove or modify any guards, covers or enclosures. Contact with any moving parts or/ and electrical voltage can result in injury or death! WARNING 7/ CAUTION: Do not cover the chrome roller guard ventilation holes.
Safety Orbit™ 2000 Operation and Maintenance Manual W AR N IN G 10/ W A R N IN G: D epress the lam inator Stop button before attem pting to perform any w eb up procedure on the lam inator. AT T E N T IO N 11/ A lw ays ensure the adhesive is facing aw ay from the chrome roller w hen loading film . W AR N IN G 12/ C A U T IO N : O pen the plastic chrome roller guard fully to prevent to accidental closing onto your hands and fingers. WARNING 13/ Page 1 - 12 WARNING: Hot surface.
Orbit™ 2000 Operation and Maintenance Manual Safety W AR N IN G 14/ W A R N IN G : A void m aking contact w ith any of the hot surface areas. A void all pinch points and crush hazard areas as illustrated below . Side view a - DANGER: High temperature roller surface area. a b - DANGER: Pinch/ Crush point area.
Safety Orbit™ 2000 Operation and Maintenance Manual 1.7 Safety - Rules for the snap roller area It is not possible to cover the entire zone around the snapping roller because of the operation of the machine. It is therefore necessary to observe the following safety rules: W AR N IN G 1/ C A U T IO N : D o not adjust the regulating screw s of the snapping roller w hile the lam inator is in operation.
Orbit™ 2000 Operation and Maintenance Manual Safety WARNING 5/ CAUTION: Do not place any objects on the plastic snap roller guard. ELECTRICAL SHOCK 6/ Do not remove or modify any guards, covers or enclosures.
Safety Orbit™ 2000 Operation and Maintenance Manual Regulating screw view from the stacking table CAUTION: Finger Crush hazard area Rear view of the Snap Roller Guard Cover Page 1 - 16 © GBC Films Group January 2001
Orbit™ 2000 Operation and Maintenance Manual Safety 1.8 Safety - Rules for the use of the twin knife The cutting knives are covered by plastic guards from the top and side. Because of the sharpness and speed with which the knives move it is necessary to observe the following safety rules: WARNING 1/ CAUTION: Do not place your fingers or any other part of your body near the plastic guard while the machine is running.
Safety Orbit™ 2000 Operation and Maintenance Manual WARNING WARNING: For safe knife adjustment, use a 4 mm allen wrench only. The allen wrench can be inserted through the oval shaped openings in the upper section of the plastic guard of the twin knife.
Orbit™ 2000 Operation and Maintenance Manual Safety 1.9 Safety - Rules for the position adjustment of the decurling bar During lamination internal stress develops between paper and the chrome roller. The decurling bar straightens the sheets before they exit the lamination section. During adjustment of the bar, the following safety rules must be observed: WARNING 1/ CAUTION: Exercise caution while loosening the decurling bar handle.
Safety Orbit™ 2000 Operation and Maintenance Manual 1.10 Safety - Rules for electrical installation WARNING 1/ CAUTION: Repairs, adjustments and/ or maintenance may be performed by a qualified technician ( excludes any operator maintenance and operator adjustments ). The word "qualified" is decribed below. Qualified • Any engineer that has experience with electrical and mechanical design of lamination equipment.
Orbit™ 2000 Operation and Maintenance Manual Safety WARNING 3/ WARNING: At no time should you attempt to overide/ by pass and safety shield, safety switches or safety device located on this equipment. ELECTRICAL SHOCK 4/ WARNING: Do not modify any part of the circuitry at any time or for any reason! WARNING 5/ WARNING: All guards and covers must be returned to their original position after any repairs, adjustments and/ or maintenance has been completed. WARNING 6/ WARNING: At least 1 ft.
Safety Orbit™ 2000 Operation and Maintenance Manual 1.11 Safety - Rules for machine cleaning WARNING 1/ WARNING: Do not clean any part of the machine while the laminator is in operation. WARNING CAUTION: Never clean the surface of the rollers while the machine is running. Use the Slow FWD and Slow Reverse to change the exposed area for cleaning. Use the sequence described below. 2/ a/ Press and hold the Inch/ Slow FWD or Reverse/ Slow Reverse push button.
Orbit™ 2000 Operation and Maintenance Manual Safety WARNING 3/ WARNING: Hot surface. Exercise extreme caution when cleaning the chrome roller. Surface temperatures may be upwards of 248 O F to 275 O F ( 120 - 135 O C ). ATTENTION 4/ Always use cotton or Nomex T M gloves when cleaning the chrome roller. WARNING 5/ CAUTION: Do not use aggressive solvents that could cause damage to the rubber rollers. Use only Mineral Spirits. WARNING 6/ WARNING: Crush hazard exists near any rollers.
Safety Orbit™ 2000 Operation and Maintenance Manual 1.12 Safety - Rules for machine maintenance and adjustments WARNING 1/ WARNING: Do not remove any covers or guards while the machine is in operation. WARNING 2/ WARNING: Do not start the machine with the guards or covers removed. WARNING 3/ WARNING: Shut off and lock the electric supply circuit breaker before performing any operator maintenance or operator adjustments.
Orbit™ 2000 Operation and Maintenance Manual Safety WARNING 5/ W A R N I N G : Check the temperature on the temperature control display if power is "ON" or by using an external temperature sensor or wait 60 minutes from the time the machine has been turned off before performing any operator maintenance, operator adjustments or set-up. WARNING 6/ CAUTION: Do not wear ties, loose fit clothing or dangling jewelry. These items can get caught by moving parts while performing tasks.
Safety Orbit™ 2000 Operation and Maintenance Manual 1.13 Safety - Rules for the feeder table During the automated run the feeder table moves upward in steps. When a new ream of paper is loaded, the table must be moved down. To ensure your safety, the following safety rules should be followed: WARNING 1/ WARNING: Operation of the feeder table may be performed only by person(s) trained in all aspects of the equipment.
Orbit™ 2000 Operation and Maintenance Manual Safety 1.14 Safety - Rules for the central drive maintenance The main motor drives the feeding head, the feeding roller, and the chrome roller. It is located on the opposite side from the operator, and protected by a fixed cover. For safe work, the following safety rules should be followed: WARNING 1/ WARNING: Shut off the compressed air intake before setting up the second hinged end-stops and pressure rollers.
Safety Orbit™ 2000 Operation and Maintenance Manual 1.15 Safety - Rules for Snapping assembly/ chain/ belt drive maintenance The chain and belt drives are protected by a fixed cover and is located on the opposite side from the operator. For safe work, the following safety rules should be followed: WARNING 1/ WARNING: Turn power off at the main breaker before tentioning the chains or belts.
Orbit™ 2000 Operation and Maintenance Manual Safety 1.16 Safety - Rules for maintenance/ replacement of the twin knife The twin knife is very sharp and extreme caution should be exercised when working in its vicinity. For safe work, the following safety rules should be followed: WARNING 1/ WARNING: Knife has sharp edges! Do not touch the sharp edges of the knives. WARNING 2/ WARNING: For safe knife adjustment, use a 4 mm allen wrench only.
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Orbit™ 2000 Operation and Maintenance Manual Warranty 2.0 Warranty GBC Films Group’s sole and exclusive liability and the customer’s sole and exclusive remedy under this warranty shall be, at GBC Films Group’s option, to repair or replace any such defective part or product.
Warranty Orbit™ 2000 Operation and Maintenance Manual 2.2 Limited period of warranty Consumption replacement parts are warranted to be free from defects and workmanship for a period of ( 60 ) sixty days from date of installation and include: • Nip rollers, Snapping rollers and Pull rollers • All rubber made rollers • All belts • Feeder suction cups Warranty repair or replacement does not extend the warranty beyond the initial ( 60 ) day period from the date of installation. 2.
Orbit™ 2000 Operation and Maintenance Manual Warranty 2.3.1 Warranty is not applicable to the following conditions: 1/ Damage to the chrome laminating roller, rubberized feeding rollers, pressure rollers, pull rollers and snapping rollers if caused by knives, razor blades or any other type of sharp tool. 2/ Damage to the chrome laminating roller, rubberized feeding rollers, pressure rollers, pull rollers and snapping rollers if caused by: – any object falling into the working area of the machine.
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Orbit™ 2000 Operation and Maintenance Manual Specifications 3.0 Specific dimensions and weight of the equipment 1956 mm 1010 mm 1325 mm 1210 mm 1025 mm 718 mm 1010 mm 3.1 DIMENSIONS AND WEIGHT OF THE EQUIPMENT US VERSION EU VERSION Machine dimensions 77" x 39.76" x 47.64" (length x width x height) 1956 x 1010 x 1210 mm (length x width x height) Base dimensions 3.3' x 6.4' 1.01 x 1.96 m Floor area 21.3 ft2 1.
Specifications Orbit™ 2000 Operation and Maintenance Manual 3.2 SHIPPING CRATE DIMENSIONS AND WEIGHT US VERSION EU VERSION Dimensions of the crate with machine 59.1" x 47.3" x 56.7" (length x width x height) 1500 x 1200 x 1440 mm (length x width x height) Weight of the Machine with the crate 1676 lb 760 kg 3.3 BASIC TECHNICAL DATA 1. 2. 3. 4. PAPER SPECIFICATION Max. paper size Min.
Orbit™ 2000 Operation and Maintenance Manual 5. ELECTRICAL CIRCUIT Power input Basic voltage requirements Nominal current 6. 7. Specifications US VERSION EU VERSION 5 kVA +/- 10 % 3 phase 230 V 60 Hz with ground 30 A 5 kVA +/- 10 % 3 phase 400 V 50 Hz with ground 30 A PNEUMATIC CIRCUIT Pressure in the machine circuit The feeder pneumatic circuit - vacuum - pressure - 0.6 Bar +0.6 Bar MIN/ MAX Slow Forward Slow Reverse 1ft./ min / 65 ft.
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Orbit™ 2000 Operation and Maintenance Manual Installation 4.0 Installation Precautions WARNING WARNING: To avoid injury to yourself or damage to the equipment, please read and understand the instructions in this manual before you attempt to install, operate or service the laminator! 1. The GBC Orbit™ 2000 System may be installed only by a qualified ( as defined below ) GBC employed technician. 2.
Installation Orbit™ 2000 Operation and Maintenance Manual 4.1 Pre-installation checklist The installation of the machine, the start-up of operation, and training must be provided by a qualified GBC Films Group service technician, or another authorized organization. Prior to the machine installation it is necessary to provide: – an even floor of 2500 kg/ sq. meter minimal load factor ( 36.165 lb/ sq.ft ). – a connection to air pressure of 0.6 Mpa @ 113L/ min. ( 90 PSI @ 4 CFM ) for the pneumatic circuit.
Orbit™ 2000 Operation and Maintenance Manual Installation The Floor The machine must be placed on a firm and reasonably even floor capable of supporting a load of 2500 kg/ square meter ( 36165 lb/ sq.ft. ). Note The machine is also provided with a terminal to connect an additional conductor for the interconnection, since the value of leakage currents from noise suppression elements is higher than 3.5 mA AC.
Min. 0.4 m ( Min. 1.3 ft. ) Secondary Operation Min. 0.8 m ( Min. 2.6 ft. ) Page 4 - 4 Main Operation Secondary Operation Becker Compressor T4.25DSK Installation Orbit™ 2000 Operation and Maintenance Manual 4.
Orbit™ 2000 Operation and Maintenance Manual Installation 4.3 Shipping damage inspection INFORMATION Before signing the Bill of Lading, youshould inspect the crate and / or palletfor signs of damage or missing items; ifapplicable, make note of this on theBill of Lading. INFORMATION ALL SHIPMENTS ARE EX-WORKS. At ourdock, title passes to the buyer. Please review your insurance coverage prior to shipment, as you are responsible for all subsequent freight charges and risks.
Installation Orbit™ 2000 Operation and Maintenance Manual 4.4 Transporting of the machine The machine is shipped from the factory bolted to a wooden shipping pallet/ frame. Note the position of the machine on the pallet/ frame as illustrated to the right. Moving the machine on the pallet/ frame can only be accomplished with a lift truck or a pallet wagon.
Orbit™ 2000 Operation and Maintenance Manual Installation 4.5 Electrical installation The main plug may be inserted only into a fixed electrical distribution socket, regularly inspected according to appropriate national standards. Prior to the start-up, the initial inspection of the machine electrical equipment must be done according to IEC 364-6-61 standard, which includes the fixed power input if the machine is not connected by a flexible cable.
Installation Orbit™ 2000 Operation and Maintenance Manual 4.6 Becker T4.25 DSK Compressor installation WARNING WARNING: Do not place the compressor near machines that have exhaust air containing oil. The machine includes a compressor with its own original technical description. It is the rotary wing type Becker T4.25 DSK compressor, operating without the use of oil. It may not suck in any moisture, oil, or any other fluid.
Orbit™ 2000 Operation and Maintenance Manual Installation 4.7 Initial inspection ELECTRICAL SHOCK Remove power to the laminator before performing step ( a ) below.
Installation Orbit™ 2000 Operation and Maintenance Manual – The voltage measured between the terminal PE and the test points may not exceed U =3.3V U = 2.6V U = 1.9V for for for S= 1.0 square millimeters S= 1.5 sq. millimeters S = 2.5 sq. millimeters ( U ) is the largest drop in voltage and ( S ) is the smallest effective diameter of the protective conductor in the tested branch of the protective circuit. c/ Voltage checks – from fused disconnect - 240 VAC +/- 10% 3 phase with ground.
Orbit™ 2000 Operation and Maintenance Manual g/ Perform a function check of the control panel switches. h/ Ensure all guides move correctly. i/ Install the stacking table.
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Orbit™ 2000 Operation and Maintenance Manual Operations 5.0 Operation WARNING WARNING: Only person(s) trained in all aspects of safety and operations may use this equipment. WARNING CAUTION: Do not wear ties, loose fit clothing or dangling jewelry. These items can get caught by the hinged stops or the feed rollers. This section describes in detail each part of the four areas on the Orbit™ 2000. The four areas consist of; ( 1 ) 5.1 General information ( 2 ) 5.2 The Feeder Section ( 3 ) 5.
Operations Orbit™ 2000 Operation and Maintenance Manual 5.1 General information Under this section you will find an illustration of the main and secondary operator positions, the control panel legend and an illustration of the control panel (with the original overlay and the new overlay). 5.1.1 The main and secondary operator positions Becker Compressor T4.
Orbit™ 2000 Operation and Maintenance Manual Operations 5.1.2 The control panel Legend 1. Push button - start 2. Push button - stop 3. Speed indicator 4. Potentiometer - speed adjustment by means of the main motor 5. Push button - feeder table UP 6. Push button - feeder table DOWN 7. Push button - pressure roller UP 8. Push button - pressure roller DOWN 9. Laminated sheets counter 10. Temperature regulator of the chrome roller deg C/ deg. F 11. Indicator of missing sheets 12.
Page 5 - 4 20 REVERSE 18 80 90 70 100 60 10 0 40 20 30 50 SEP. SPEED 17 OFF 13 16 SEP. MOTOR ON OFF DOW N 14 K N IFE UP ON P U L L R O LL E R S E P AR A T O R S N AP IM P U L S E 15 8"-11" 9 12 H E AT E R OFF 8"-14" 10 120.0 120.
19 © GBC Films Group January 2001 20 % SLOW REV 100 70 18 90 60 10 0 50 80 40 20 30 S N AP S P E E D 16 STAR T S N AP M O T O R STOP 14 STAR T PULL ROLLER O PE N C LO S E 13 S E P AR AT O R S N AP IM P U LS E STOP 15 11 12 H E AT E R S STOP M ISF E E D 9 10 120.0 120.
Operations Orbit™ 2000 Operation and Maintenance Manual 5.2 Feeder Section The feeding mechanism consists mainly of the assembly for the lowering and lifting of the feeding table. In addition, there are the feeding table, the feeding head, fixed face stops, first gate, side stackers, feeding roller, and the second gate. The feeder serves the purpose of stacking paper sheets, and is operated by roller chains guided by two leading spindles.
Orbit™ 2000 Operation and Maintenance Manual Operations 5.2.1 Sheet stacking Face stacking The correct face position of the paper stack on the feeding table is provided by the face stackers ( a ), and the first gate ( b ). The sheets must be pushed tight against the surface of the face stackers. One should make sure that the paper doesn't bend, which can cause problems in the feeding process.
Operations Orbit™ 2000 Operation and Maintenance Manual Side stacking The collation of paper pile on the sides is done by side stackers ( c ), which are placed symmetrically. A slight play must be allowed between the ledges and the paper pile to prevent damage to the paper and improper feeding. The side stackers are controlled by the knob ( d ) on the operator's side. The arrow indicates ( e ) the direction of turning for the changing of sheet size.
Orbit™ 2000 Operation and Maintenance Manual Operations 5.2.2 Feeder table positioning When the paper pile has been loaded, press the “ FEEDER STACK/ PILE UP ” button. The table ( f) starts lifting, and its top position is determined by the Paper Pile Height Sensor ( g ), adjust so that the first gate exceeds the height of the paper by 6 mm. ATTENTION The capacity sensor may be adjusted by a qualified service technician only.
Operations Orbit™ 2000 Operation and Maintenance Manual 5.2.3 The feeding head WARNING WARNING: Press the stop button before performing the following set-up procedure! Feeding head setup Loosen the clamp ( a ) using the handle bar ( b ). Push the head to its back position, away from the machine. Press the button FEEDER STACK/ PILE UP until the paper pile stops at the Paper Pile Height Sensor ( d ). The feeder foot ( e ) now assumes control and lift the table with paper stack on to its working position.
Orbit™ 2000 Operation and Maintenance Manual Operations The separating elements setup The foot of the ( d ) feeler touches the top of the paper stack. Move the strip ( e ) to the stack so that its front edge is 5 to 7 mm within the paper and 4 to 6 mm above it. For various paper weights ( e ) must be set to provide for correct paper sheets separation.
Operations 3/ Orbit™ 2000 Operation and Maintenance Manual Set up the center suction cups ( g ) by adjusting strips ( e ) so the paper sheets between the cups are tight. g 4/ e g Depending on the paper type, adjust vacuum as needed to lift the sheets via the transport suction cups by turning the regulator on the Becker compressor. The amount of vacuum can be observed on the manometer ( h ).
Orbit™ 2000 Operation and Maintenance Manual 6/ Operations Adjust air blowing tubes ( k ) by turning the nut ( l ) so that 10 - 20 sheets at the top of the stack are feathered. l k 7/ Regulator ( m ) sets up the stack height.
Operations Orbit™ 2000 Operation and Maintenance Manual Feeding small sheet sizes WARNING WARNING: Press the stop button before performing the following set-up procedure! To feed small sizes of paper sheets, less than the distance between the outside suction cups ( n ), you must loosen the screw ( o ) and rotate the two outside suction cups ( n ) 90 degrees forward then secure in place by tightening the screws ( o ).
Orbit™ 2000 Operation and Maintenance Manual Operations 5.2.4 First gate WARNING CAUTION: Only a qualified service technician may adjust the first gate. The first gate assembly is calibrated at the factory and may be field calibrated by a qualified service technician only. Refer to Section 8 Maintenance. Function of the first gate The first gate ( a ) positions the paper ream so that the front is always vertical.
Operations Orbit™ 2000 Operation and Maintenance Manual 5.2.5 Feed roller assembly The assembly consists of gravity rollers ( a), accelerating rollers ( b ), plate holders ( c ) and the sheet overlap sensor ( d ). d c a a c b b Gravity rollers e The gravity rollers are always touching the paper pressing it against the feed rollers. The position is factory set, and remains unchanged for all sizes of paper. For higher paper weights the pressure has to be increased.
Orbit™ 2000 Operation and Maintenance Manual Operations Accelerating rollers WARNING CAUTION: The position of the rollers are set at the factory and does not require changing, regardless of sheet size. Accelerating rollers increase the pressure on the feeding roller at the moment the second gate drops out of the way. Allowing equal pressure to feed paper stock evenly to the chrome roller and pressure roller area. The moment of pressure is controlled by the control system and has been factory set.
Operations Orbit™ 2000 Operation and Maintenance Manual Plate holders The plate holders keeps the paper sheet on the lower guiding plate to prevent it from jumping over the second gate. Positioning: The machine has three hold-down fingers in total. The position of the middle one does not change and is factory set. The position of the extreme two change with respect to the size of sheet, and is adjusted to be about 10 mm distant from the edge of paper, after the screw ( h ) has been loosened.
Orbit™ 2000 Operation and Maintenance Manual Operations Sheet misfeed sensor The sheet misfeed sensor protects the supporting laminating roller from the laminating adhesive. Check its function daily. To check the sensor, follow the procedure below. 1/ Take a single sheet of paper, insert it under the sensor ( l ). 2/ Block the sensor repeatedly by sliding the sheet of paper in and out from under the sensor. 3/ The proper function is signaled by the sensor LED, which lights up accordingly.
Operations Orbit™ 2000 Operation and Maintenance Manual Overlap adjustment WARNING WARNING: Only person(s) trained in all aspects of the equipment may perform any operator adjustments. WARNING CAUTION: NEVER TURN THE DIAL ( t ) WHEN THE MACHINE IS STOPPED! For each paper size, the speed of the feeding head must be adjusted. This is done by manually turning the dial pointer ( u ) located below the control panel. Steps 1/ Set the machine to its lowest running speed. 2/ Start the machine.
Orbit™ 2000 Operation and Maintenance Manual Operations 5.2.6 Second gate WARNING CAUTION: Only a qualified service technician may adjust the second gate. The second gate ( a ) rigisters the sheet and drops out of the way releasing the sheet so that the overlap of the individual sheets are within the required limits of +/- 1.5 mm. Position of the second gate The top edge of the second gate ( a ) must exceed the height of the guide plate ( b ) by 2.3 to 2.7 mm. b 2.3 - 2.
Operations Orbit™ 2000 Operation and Maintenance Manual 5.2.7 Adjustable guide plates Sliding plates ( a ) guide the sheets into the pressure area helping to minimize wrinkles of the sheets. They form the sheet before it enters the laminating rollers. The plates position is adjusted by turning screw ( b ) and nut ( c ). When working with heavy paper, adjust the plates so the sheet is guided into roller 1/8 in. ( 3.17 mm ) below chrome roller and pressure roller nip.
Orbit™ 2000 Operation and Maintenance Manual Operations 5.3 Lamination section The lamination section consists mainly of the spool arbor, heating controls, laminating rollers and the spreader roller. The laminator serves the purpose of unwind the spool of film via the spool arbor, activating the thermal adhesive via the chrome roller, laying it on the fed sheets via the laminating rollers and decurling the sheets for flat separation via the decurling bar. 5.3.
Operations 2/ Orbit™ 2000 Operation and Maintenance Manual Lower the spool arbor support arm ( d ) by pressing down on the latch ( e ) and pull towards you from the control side. e MACHINE MAY OR * YOUR MAY NOT HAVE A SUPPORT ARM. d 3/ Loosen the 8 mm screw to the control side conical cone ( f ) and slide it off of the spool arbor ( c ). c f 4/ Loosen the nut ( g ) on the drive side conical cone ( h ) and leave loose measurement purposes.
Orbit™ 2000 Operation and Maintenance Manual 5/ Operations Position the roll of film on the spool arbor ( c ) with respect to the adhesive side (Poly-in or Polyout). Refer to Section 6 Applications. c f 6/ Replace the control side conical cone ( f ) on the operator’s side and leave the 8 mm screw loose for movemt. 7/ Measure from operators side/ side frame to paper pile left margin ( a ). Always add 1/8 in. ( 3.17 mm ) to this measurement. Use the measurement just obtained, with the 1/8 in ( 3.
Operations 8/ Orbit™ 2000 Operation and Maintenance Manual Tighten the 8 mm screws on both conical cones and tighten the nut ( g ) on the drive side conical cone ( h ) to secure the roll of film to the spool arbor ( c ). g h c 9/ Use the lateral film adjust nut ( a ) to fine tune the positioning of the spool arbor with respect to the pile stack and use the unwind brake nut ( i ) to apply tension to film roll on shaft.
Orbit™ 2000 Operation and Maintenance Manual Operations 5.3.2 Heating WARNING WARNING: The chrome roller can become extremely hot. Contact will result in severe burns! WARNING WARNING: Keep fingers, hands and other body parts away from the rollers. Heating is controlled by two means. ( 1 ) by using the temperature controller and ( 2 ) by using the heat width selection. Heat is delivered from the chrome roll of the laminating rollers.
Operations Orbit™ 2000 Operation and Maintenance Manual Heat width selection For sheet width size between 8 - 11 in. ( 200-280 mm ), set the heater switch ( a ) to 8-11”. HEATERS STOP New overlay a HEATER OFF 8"-11" 12"-14" Original overlay Chrome roller 12-14 in. ( 305-356 mm ) For sheet width size between 12 - 14 in. ( 305-356 mm ), set the heater switch ( a ) to 12-14”. HEATERS STOP New overlay a HEATER OFF 8"-11" 12"-14" Original overlay Page 5 - 28 Chrome roller 8-11 in.
Orbit™ 2000 Operation and Maintenance Manual Operations 5.3.3 Laminating rollers WARNING WARNING: Keep fingers, hands and other body parts away from the rollers. The upper chrome roller combined with the lower pressure roller make up the laminating rollers. The laminating rollers function is to press the adhesive and the film onto the surface of the sheets. Pressure is regulated by turning the right side regulator ( a ) and/or left side regulator ( b ).
Operations Orbit™ 2000 Operation and Maintenance Manual Adjusting pressure W AR N IN G W A R N IN G : D o not rem ove any covers or guards w hile the m achine is in operation. Pressure may be adjusted by two air regulators. One for each side of the pull rollers. To adjust, follow the procedure below. 1/ Pull up on the outer part of the regulator knob to unlock. 2/ Turn clockwise to increase pressure and/or counterclockwise to decrease pressure.
Orbit™ 2000 Operation and Maintenance Manual Operations Automatic pressure cancellation The closure of the pressure rollers is controlled by the PLC. The PLC will open the pressure rollers two minutes after the laminator stops to prevent damage to the rubber roller surface. Automatic pressure cancellation occurs when: – two ( 2 ) minutes has expired after the machine has been switched off. – two ( 2 ) minutes has expired form an idle state.
Operations Orbit™ 2000 Operation and Maintenance Manual 5.3.4 Spreader roller ( option ) IN F O R M AT IO N T he follow ing inform ation is for those m achines that are euipped w ith the optional spreader roller. The spreader roller ( a ) is designed to adjust so the laminate is evenly applied across the chrome roller. The adjustment is located on the operator side of the machine. Follow the steps below to adjust the spreader roller: a 1/ Loosen the lock nut ( b ).
Orbit™ 2000 Operation and Maintenance Manual Operations 5.4 Separator section This section consists of the decurling bar, pull roller, twin knives, snapping assembly and the stacking table. The separator section runs in conjunction with the laminator and feeder sections. W AR N IN G C A U T IO N : D o not w ear ties, loose fit clothing or dangling jew elry. T hese item s can get caught the rollers w hile w orking around or loading film . 5.4.
Operations Orbit™ 2000 Operation and Maintenance Manual Position of the decurling bar The position of the decurling bar is dependent of the paper thickness. For thin paper, 60 lb. to 100 lb., the decurling bar effects the web path. Thin paper Chrome roller Decurling bar For thicker papers, 12 pt. to 18 pt., the decurling bar should not effect the web path.
Orbit™ 2000 Operation and Maintenance Manual Operations Adjusting the decurling bar W AR N IN G W A R N IN G : K eep fingers, hands and other body parts aw ay from the rollers. Follow the steps below to adjust the decurling bar: 1/ Loosen the locking lever ( b ). 2/ Turn the decurling bar adjustment lever ( a ) with respect to the paper thickness. 3/ Secure the decurling bar in position by tightening the locking lever ( b ).
Operations Orbit™ 2000 Operation and Maintenance Manual To change the from R2 to R3 and vice versa, follow the steps below: 1/ R2 Remove the four 8 mm bolts ( a ). R3 2/ Turn the decurling bar ( b ) with the desired radius up. b 3/ Replace the four 8 mm bolts ( a ). a Effects of the decurling bar The sheets should lay flat when exiting the snapping rollers and are collected on the stacking table.
Orbit™ 2000 Operation and Maintenance Manual Operations 5.4.2 Pull rollers WARNING WARNING: Keep fingers, hands and other body parts away from the rollers. W AR N IN G C A U T IO N : D o not w ear ties, loose fit clothing or dangling jew elry. T hese item s can get caught the rollers w hile w orking around or loading film . The pull rollers ( a ) provide pull on the paper between the laminating section and the snapping rollers to achieve straight sheets on the decurling bar.
Operations Orbit™ 2000 Operation and Maintenance Manual PAPER PULL ADJUSTMENT To adjust the paper pull force use the following steps: 1/ Loosen the locking nut ( b ). 2/ Turn the regulating bolt ( c ). 3/ The setting is indicated by the white marker of the control device ( d ) with respect to the upper roller position scale ( e ). 4/ Tighten the locking nut ( b ) to secure the regulating bolt ( c ).
Orbit™ 2000 Operation and Maintenance Manual Operations Paper pull adjustment with regards to sheet weight.
Operations Orbit™ 2000 Operation and Maintenance Manual 5.4.3 Twin knives AT T E N T IO N D o not operate the lam inator unless the plastic guard is in place above the tw in knife. W AR N IN G C A U T IO N : D o not place your fingers or any other part of your body near the plastic guard w hile the m achine is running. The twin knives slit the web of sheets for separation by the snapping assembly.
Orbit™ 2000 Operation and Maintenance Manual Operations Positioning of the knife assembly with respect to sheet edge K n ife 1 K n ife 2 5 - 6 mm w eb Positioning of the knife assembly with respect to sheet weight Heavier paper may require shims under the twin knifes to achieve a clean cut of the film. To add shims, remove the four screws from the knife cover. Remove the the four metric allen screws fro mthe twin knifes and insert one shim under each knife.
Operations Orbit™ 2000 Operation and Maintenance Manual 5.4.4 Snapping assembly WARNING WARNING: Keep fingers, hands and other body parts away from the rollers. W AR N IN G C A U T IO N : D o not w ear ties, loose fit clothing or dangling jew elry. T hese item s can get caught the rollers w hile w orking around or loading film . The snapping assembly separates webbed overlapped sheets after the overlap has been knicked by the twin knives.
Orbit™ 2000 Operation and Maintenance Manual Operations Upper snap roller positioning with respect to sheet weight With respect to the type of laminating film and paper weight, adjusting of the upper snap roller ( a ) angle may be necessary. The idler roller ( b ) is not adjustable.
Operations Orbit™ 2000 Operation and Maintenance Manual Adjusting the upper snap roller Angling of the upper snap roller is achieved by turning the regulating bolts ( b ). To adjust the angle of the upper snap roller, use the following steps: d c b 1/ Loosen the locking nut ( c ). 2/ Turn the regulating bolt ( d ) 3/ Tighten the locking nut ( c ).
Orbit™ 2000 Operation and Maintenance Manual Operations 5.4.5 Stacking table M AX . The stacking table stacks the laminated sheets once the snap rollers have separated them. The stacking table guides ( a ) should be adjusted to accommodate the sheet size. M IN . a Table slope adjustment The table slope may be adjusted by changing the length of the adjustable legs. There are six possible positions. Both sides must be in the same position when adjusting.
Operations Orbit™ 2000 Operation and Maintenance Manual Blower angle adjustment The blower angle may be adjusted to assist the sheet for stacking. Turn the blower angle handle ( a ) to the desired position. a Blower pressure adjustment The blower pressure can be adjusted with respect to the paper weight. To adjust the amount of air flow follow the procedure below. 1/ Loosen the locking nut ( b ). 2/ Turn the regulating dial ( c ) clockwise or counterclockwise.
Orbit™ 2000 Operation and Maintenance Manual Applications 6.0 Applications AT T E N T IO N D o not operate this equipm ent unless you have read and understand this operator m anual and have been fully trained in its operation by a qualified G B C service technician. This section will illustrate the recommended types of films, general threading procedure and film threading diagram. 6.1 Recommended types of film for your Obit™ 2000 machine Polyester - PET 1.7 mil 8200 clear 1.
Applications Orbit™ 2000 Operation and Maintenance Manual 6.2 General threading procedure W AR N IN G C A U T IO N : D o not w ear ties, loose fit clothing or dangling jew elry. T hese item s can get caught the rollers w hile w orking around or loading film . W AR N IN G W A R N IN G : K eep fingers, hands and other body parts aw ay from the rollers. W AR N IN G W A R N IN G : T he chrom e roller m ay be hot.
Orbit™ 2000 Operation and Maintenance Manual Applications 3/ Load the sheet stack on the feed table. ( Described in Section 5 ) 4/ Adhere one sheet of the same width as the sheets in the feeder to start the film web. 5/ Switch the compressor on and push the start button at it’s slowest speed. 6/ Stop the machine at the instant the first sheet passes under the chrome roller and the leading edge of the paper appears to be at least 8 in. ( 200 mm ) past the contact area between the laminating rollers.
Applications Orbit™ 2000 Operation and Maintenance Manual 13/ Grab the web beyond the snapping rollers and pull straight and tight ensuring the web is properly under the twin knives for knicking. 14/ Apply air to the pull roller so that the web is held tightly. 15/ Adjust the stack table guides and slope as necessary. ( Described in Section 5 ) IN F O R M AT IO N Y ou m ay use an alternate m ethod for w ebbing that is m ore com foratable to you.
Orbit™ 2000 Operation and Maintenance Manual Applications 6.
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Obit™ 2000 Operation and Maintenance Manual Troubleshooting 7.0 Troubleshooting W AR N IN G C A U T IO N : D o not w ear ties, loose fit clothing or dangling jew elry. T hese item s can get caught the rollers w hile w orking around or loading film . E L E C T R IC AL SHOCK D o not rem ove or m odify any guards, covers or enclosures.
Troubleshooting Orbit™ 2000 Operation and Maintenance Manual 7.1 Lamination troubleshooting Blistering Cause: A condition where the paper coating is bubbled up from the image paper causing a “blister”. It is created by using excessive heat during the lamination process. Blistering is most commonly found with photographic and ink jet media. Solution: Blistering can be avoided by ensuring you are using the correct operating parameters for the media type and film type being used.
Obit™ 2000 Operation and Maintenance Manual Troubleshooting Delamination Cause: Refers to either one of two conditions; 1) the adhesive separating from the laminate substrate, or 2) the laminate separating from the product being laminated. Solution: Delamination is eliminated by using the correct type of film for the type of media being used and setting the machine to the optimal operating parameters.
Troubleshooting Orbit™ 2000 Operation and Maintenance Manual 7.2 Wave pattern troubleshooting Waves or ripples in laminated images can be caused by; paper tension, laminating temperature, incorrect nip, clutch tension, binding of film core on brakes or core ends, and cooling. Below is a description of some common waves. Please refer to the wave illustration associated with each description.
Obit™ 2000 Operation and Maintenance Manual Troubleshooting Paper pull tension ( Wave 2 & 4 ) Cause: These patterns are caused by too little ( Wave 2 ) or too much ( Wave 4 ) tension of the laminated material between the laminating rollers and the pull rollers. Solution: To remove these waves, adjust the paper pull adjustment and/or laminating roller pressure. Brake tension ( Wave 5 ) Cause: These are straight bands across the image, usually at uneven intervals and are usually minimal to excessive.
Troubleshooting Orbit™ 2000 Operation and Maintenance Manual Wrinkles on either edge after the pressure roller ( Wave 9 ) Cause: Air pressure on the pressure roller from side to side may require off setting. Solution: To prevent this type of waving, off set the pressure roller by adjusting the air regulators on the pressure rollers. No pattern wrinkles after the pressure roller ( Wave 10 ) Cause: Excessive film tension may be applied to the web of film traveling around the chrome roller.
Obit™ 2000 Operation and Maintenance Manual Troubleshooting Wave patterns 1 - 6 W a ve 1 W a ve 2 W a ve 3 W a ve 4 W a ve 5 W a ve 6 © GBC Films Group January 2001 Page 7 - 7
Troubleshooting Orbit™ 2000 Operation and Maintenance Manual Wave patterns 7 - 12 ( Page 7 - 8 e sh et ) W a ve 7 W a ve 8 W a ve 9 W a ve 10 W a ve 11 W a ve 12 © GBC Films Group January 2001
Obit™ 2000 Operation and Maintenance Manual Troubleshooting 7.3 Feeder troubleshooting WARNING WARNING: Operator maintenance and operator adjustments may be performed only by person(s) trained in all aspects of the equipment. 1. The table move is sluggish even without paper load. WARNING CAUTION: Depress the emergency stop button before checking for chain tension! WARNING CAUTION: Do not wear ties, loose fit clothing or dangling jewelry.
Troubleshooting Orbit™ 2000 Operation and Maintenance Manual 7.4 Misfed sheets troubleshooting WARNING WARNING: Only person(s) trained in all aspects of the equipment may perform any troubleshooting procedures.
Obit™ 2000 Operation and Maintenance Manual Troubleshooting 7.5 Web troubleshooting A stripe appears across the laminated paper sheets Cause: The stripe is caused by the decurling bar. Solution: This may be corrected by turning the bar over to a larger radius ( described in Section 5 ) and/or increasing pressure on the pull rollers ( described in Section 5 ). When using polypropylene film ( GBC 8300,....
Troubleshooting Orbit™ 2000 Operation and Maintenance Manual 7.6 Machine troubleshooting AT T E N T IO N A t no tim e should a guard, panel, cabinet, door or cover be rem oved by an operator for troubleshooting purpose ( not even trained operators ). O nly qualified G B C service technicians m ay perform any troubleshooting w here internal com ponents m ust be checked.
Obit™ 2000 Operation and Maintenance Manual (2) Symptom: The light in the start button is off. Possible causes: – Check the Lucite cover over the chrome roller is closed. Troubleshooting – Check the Lucite cover over the separator is closed. – Check the side door under the control panel is closed. – Check all emergency push buttons are in the released ( up ) position. – Check that the paper in the feeder is not too high where the microswitch is pressed.
Troubleshooting Orbit™ 2000 Operation and Maintenance Manual (6) Symptom: Large variations in the sheet overlap Possible causes: – The sheets may slip under the rolls during feeding of heavy paper without weights in the gravity rollers. Add weights to the gravity rollers. – The sheets are pressed excessively against the gates during feeding of very light paper if the weights in the gravity rollers are to large. Remove the weights.
Obit™ 2000 Operation and Maintenance Manual Troubleshooting (9) Symptom: continued Possible causes: – Adjust for snapping ( separation ) moves under actual snapping roller. – Adjust snapping position backward towards tension roller. (10) Symptom: The upper snapping roller doesn’t move up or down. Possible causes: – Check main air to machine. – The snapping roller ON/OFF switch is not functioning. ( Service technician repair only ) – Check air cylinder/ solenoid.
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Orbit™ 2000 Operation and Maintenance Manual Maintenance 8.0 Maintenance WARNING WARNING: To avoid injury to yourself or damage to the equipment, please read and understand the instructions in this manual before you attempt to install, operate or service the laminator! This section explains maintenance for operator and service: Operator Maintenance – Operator maintenance is limited to that described in this manual.
Maintenance Orbit™ 2000 Operation and Maintenance Manual 8.1 Maintenance schedule It is necessary to lubricate and inspect individual parts at regular intervals to prolong the life and ensure the correct functioning of the machine. Safety as described in Section 1 of this manual must be followed when performing any type of maintenance. DAILY – Check the quantity of condensed water in the air treatment unit. If the amount in the vessel is higher than 20 mm, release the fluid.
Orbit™ 2000 Operation and Maintenance Manual Maintenance MONTHLY – Tighten and grease all roller chains ANNUALLY – Cleaning of the electrical assembly E L E C T R IC AL SHOCK W A R N IN G : Pow er m ust be disconnected to m achine at fused disconnect! – Dust can be removed by vacuuming the cabinet with a soft brush wand. W AR N IN G W A R N IN G : N ever use com pressed air to rem ove dust from the inside of the electrical cabinet. – Inspection of the electrical assembly.
Maintenance Orbit™ 2000 Operation and Maintenance Manual – The voltage measured between the terminal PE and the test points may not exceed U =3.3V U = 2.6V U = 1.9V for for for S= 1.o square millimeters S= 1.5 sq. millimeters S = 2.5 sq. millimeters Where U S is the largest drop in voltage and is the smallest effective diameter of the protective conductor in the tested branch of the protective circuit.
Orbit™ 2000 Operation and Maintenance Manual Maintenance 8.2 Operators Maintenance WARNING WARNING: Always exercise Lock out/ Tag out procedures when performing any type of maintenance to avoid injury to yourself, others and to the equipment. 8.2.1 Safety - Rules for machine cleaning WARNING 1/ WARNING: Do not clean any part of the machine while the laminator is in operation. WARNING 2/ CAUTION: Never clean the surface of the rollers while the machine is running.
Maintenance Orbit™ 2000 Operation and Maintenance Manual c/ Clean the exposed area of the rollers. d/ Repeat as necessary. WARNING 4/ WARNING: Hot surface. Exercise extreme caution when cleaning the chrome roller. Surface temperatures may be upwards of 248 O F to 275 O F ( 120 - 135 O C ). ATTENTION 5/ Always use cotton or Nomex T M gloves when cleaning the chrome roller. WARNING 6/ CAUTION: Do not use aggressive solvents that could cause damage to the rubber rollers. Use only Mineral Spirits.
Orbit™ 2000 Operation and Maintenance Manual Maintenance 8.2.2 Safety - Rules for maintenance/ replacement of the twin knife The twin knife is very sharp and extreme caution should be exercised when working in its vicinity. For safe work, the following safety rules should be followed: WARNING 1/ WARNING: Knife has sharp edges! Do not touch the sharp edges of the knives. WARNING 2/ WARNING: For safe knife adjustment, use a 4 mm allen wrench only.
Maintenance Orbit™ 2000 Operation and Maintenance Manual WARNING WARNING: Always exercise Lock out/ Tag out procedures when performing any type of maintenance to avoid injury to yourself, others and to the equipment. 4/ a/ Raise the snapping section safety shield. b/ Remove the lock down thumb screw. c/ With a #3 flat tip screwdriver, remove the four flat head shoulder bolts securing the twin knife safety cover. d/ Replace the lock down thumb screw.
Orbit™ 2000 Operation and Maintenance Manual Maintenance 8.2.3 Feed table chain tensioning a/ Tensioning is done by means of turning the bolts where the chain connects to the feeding table. Tentioning bolt WARNING WARNING: Overturning of the bolt can result in disconnection of the chain to the feeding table.
Maintenance Orbit™ 2000 Operation and Maintenance Manual 8.2.4 Paper release adjustment WARNING CAUTION: Only a qualified service technician may perform this set-up. WARNING WARNING: Press the stop button before performing the following set-up procedure! Proper feeding is obtained by setting the lift and release of the paper for correct timing. For correct feeding, the instant of paper release and the instant of suction must be adjusted precisely.