SERVICE MANUAL RCR onyxmotorbikes.com 455 Irwin St 265 Sunset Drive. info@onyxmotorbikes.
01 SERVICE INFO Maintenance Schedule Basic Care 3 4 Detailed Hardware Common Hardware Detailed Hardware Brakes Wheels Suspension Pedals Steering & Handlebars Body Panels & Accessories Electronics 5 6
SERVICE MANUAL SERVICE INFO MAINTENANCE Your ONYX Motorbike will last you forever if you properly service and maintain it.
SERVICE MANUAL BASIC CARE Bare Bones Guide 1. Regularly clean and lubricate all moving parts, tighten nuts/bolts, and adjust as required. This in- cludes all steering, bicycle pedals, suspension, and wheel parts. See the Detailed Hardware tables for hardware and torque specifications for your ONYX Motorbike. 2. Keep your bike clean by wiping the frame with a damp cloth. If needed, apply a mild cleaner or soap mixture to the cloth and wipe the frame. Dry your bike by wiping with a clean, dry cloth.
SERVICE INFO SERVICE MANUAL HARDWARE HARDWARE Most of the hardware on the RCR model is standard and can be found in your local hardware store. Below is a table of common hardware used on the ONYX RCR along with the torque specifications for each bolt. Use a calibrated torque wrench to tighten bolts to their respective specifications and no more. For bolts that require threadlocker, we reccommend red Loctite 272.
SERVICE MANUAL DETAILED HARDWARE BRAKES PART HARDWARE TOOL TORQUE Front Caliper Mounting Plate (top, fork-side) Front Caliper Mounting Plate (bottom, fork-side) Front Caliper Mounting Plate (caliper-side) Rear Brake Caliper Mount Screws Rear Brake Caliper Adjuster Screws Rear Brake Caliper Cable Stay Screw M8 x 35mm M8 x 40mm M8 x 35mm M6 M6 M6 13mm Socket 13mm Socket 13mm Socket 5mm Hex 5mm Hex 5mm Hex 30nm 30nm 30nm 12nm 12nm 12nm PART HARDWARE TOOL TORQUE Front Axle Nuts Rear Axle Nut Rear
SERVICE INFO SERVICE MANUAL HARDWARE SUSPENSION PART HARDWARE TOOL TORQUE Triple Tree Fork Clamp Rear Swingarm Mounting Hardware Upper Shock Nut Lower Shock Nut M8 x 45mm M8 x 25mm + M8 Nyloc Hex Nut M8 Acorn Hex Nut M8 + M8 Hex Nut 6mm Hex 13mm Socket + 6mm Hex 13mm Socket 13mm Socket 30nm 30nm 30nm 30nm PART HARDWARE TOOL TORQUE Pedal Shaft Cotter Pin Nut Pedal Shaft M8 x 45mm M8 x 25mm + M8 Nyloc Hex Nut 6mm Hex 13mm Socket + 6mm Hex 30nm 30nm PART HARDWARE TOOL TORQUE Steering St