User's Manual

Toll Free: 1-888-582-0822 • Fax: [phone]
MAG-MATE GROUP
1
OPERATION MANUAL
D YNAMICLIFT™ - RARE EARTH LIFT MAGNET
READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND
OPERATION OF YOUR DYNAMICLIFT™ PRODUCT.
If used unsafely or improperly, there is a possibility that property damage or personal injury
can result. The responsibility for safe operation ultimately rests with you, the operator.
HOLDING VALUES:
Your DynamicLift™ Magnet carries a “usable” holding or lifting value, which you
will fi nd stated on the magnet. This value is obtained by pulling a new magnet in a
perpendicular motion off of a newly machined, thick piece of steel. This type of test is
conducted under what we term “ideal conditions”. The pounds of pull it takes to break
the magnet away from the steel surface is the “maximum” holding value. De-rated
values are then determined by taking this maximum holding value and dividing by
three (33%). De-rated values are what we refer to as the “usable” value of the magnet.
This “usable” holding value is stated for the benefi t and safety of the user, due to the
fact that ideal conditions rarely exist in the fi eld. The steel that you are holding or lifting
may have scale, rust, dirt, or coatings on its surface; or the surface of the magnet
itself may be worn. Any of these condition will cause lower holding values for your
DynamicLift™ Magnet.
LOSS OF MAGNETISM:
Under normal use conditions, a permanent magnet can experience a decrease in its
original holding value. The most common factors which can cause a loss of strength
include:
• Everyday wear and tear on the magnet face such as: fi ne metal buildup on or between
the magnet’s poles, nicks or gouges in the magnet’s poles, rust buildup, etc.
• Rare Earth Magnet Material exposure to extreme temperatures (Lower than -10ºF
(-22ºC) and higher than 180ºF (82ºC))
• Severe blow or shock to the magnet
• Exposure to electrical current
Introduction
Before The Lift Operation & Safety Measures
Important General Safety Measures & Information
TOLL FREE: 888.582.0822
CONFORMS TO ASME B30.20 STANDARDS
technology
ALWAYS ensure that all operators are qualifi ed to operate the lifting Magnet and are
familiar with ASME B30.20 lifting standards.
ALWAYS ensure all Electronics are working properly and battery is charged. The
green light on the power button of the unit will blink if the battery is low. If
the Battery power is depleted, the light will not come on. Important: the
magnet will stay in the position it was in before the battery drained – On or
OFF, it will NOT shut off if power lost.
ALWAYS inspect the lifting device to ensure that it is in good working order. Maintain
inspection and records of same as per ASME B30.20.
ALWAYS ensure that the lifted materials will not come into contact with any
obstruction while being carried.
ALWAYS use the entire lift pole surface. Curved stock should be in-line with groove.
DO NOT turn the Magnet “ON” unless it is in contact with Ferro-Magnetic metal. The
magnets can be left “ON” or “OFF” indefi nitely without harm, however when
they are in the “ON” position, and near ferromagnetic materials, there will
be a powerful magnetic attraction.
DO NOT exceed the rated Lifting Value of the magnet. This may result in an unsafe or
dangerous condition. Read General Lifting Information section of manual.
DO NOT use this product if the unit or Remote is damaged or is not working properly.
Severe injury can occur if this device is not used properly and safely.
DO NOT operate an unsafe or ‘out-of-service’ tagged Magnet, or one with missing
parts or labels.
DO NOT operate a lifting Magnet when Capacity, Weight or Safety Markings are
missing, damaged or obscured.
DO NOT use underwater or in a hazardous environment unless specifi cally designed
for that purpose.
DO NOT attempt to alter/disassemble this product or remove/obscure product
labeling in any way. This will void the warranty and may result in an unsafe
or dangerous condition.
DO NOT hoist a load if it is fl exing and/or unbalanced. Magnet peel-off may occur
and the load may fall.
DO NOT attempt to position the magnet by pounding on the sides of the unit.
ALWAYS be aware of where the remote is while handling the unit. The unit can be
actuated from the remote or on the Lifter.
ALWAYS ensure that the lifting hoist is capable of lifting the combined weight of the
load plus the Magnet.
ALWAYS avoid use on painted or fi nish coated surfaces as these will reduce the
magnetic bond and the fi nish may be damaged.
ALWAYS ensure that the full face of the Magnet is in contact with the load. Maximum
lifting capacity will only be achieved when the full face of the magnet is in
contact with the load being lifted.
ALWAYS ensure that everyone remains clear of the suspended/lifted load.
ALWAYS perform a Test Lift of no more than 2-3 inches (10 cm) to ensure that the
bond is suffi cient to lift the load, the load is not fl exing, and the load is level.
ALWAYS ensure that when stacked sheets are present, that only one sheet is being
lifted at a time.
ALWAYS avoid sudden jerking or Shock force as this may cause the Magnet to lose
its hold and potentially damage the unit.
ALWAYS use Caution to ensure that it is safe to release the Magnet, that people are
clear of Danger if the load should fall or become dangerous.
ALWAYS ensure that the Magnet is stored in the “OFF” position when not in contact
with metal.
ALWAYS keep contact pole areas & surface of the load clean and free of debris.
ALWAYS immediately stop using the lifting Magnet if any improper performance or
conditions exist during the lift.
ALWAYS protect pole surfaces from rust after use by treating with some oil and store
magnet in a dry environment.
ALWAYS use the charger only in the approve voltage capacity. Each Unit comes with
a charger and two batteries. We recommend you keep one battery in the
charger at all times.
DO NOT turn the Magnet “ON” unless it is in contact with Ferro-Magnetic metal. The
magnets can be left “ON” or “OFF” indefi nitely without harm, however when
they are in the “ON” position, and near ferromagnetic materials, there will
be a powerful magnetic attraction.
DO NOT exceed the rated Lifting Value of the magnet. Please refer to the label on the
individual magnet for the safe working load.