Safety Laser Scanner OS32C Compliant with PLd/Safety Category 3 Compact, Lightweight and Easy-To-Use Safety Laser Scanner Compact, power-saving scanner for AGV » EtherNet/IP to improve interoperability with standard control » Easy zone configuration using PC
Low profile allows installation in small spaces For collision avoidance of AGVs (Automated Guided Vehicles) For intrusion detection through an entrance For presence detection within a machine's hazardous area Operating state can be determined at a glance Eight sector indicators* show the direction of intrusion. Front display shows operating state and error codes.
Features Safety Zone 4m Max. Detection Angle 270°Max. Compact size allows: 4 m* safety zone, 270°detection angle. * When Safety Zone is maximum 4m, the minimum object resolution is 70mm. Warning Zones 1&2 15m Max. World’s Most Compact Level* Small size 104.5 mm *As of March,2014 Compact and versatile safety laser scanner Lightweight 1.3 kg Lightweight body for easy handling and installation Low Power Consumption 5w Power saving, low power consumption(3.
New convenient and easy-to-use functions Replacable sensor, no reprogramming needed Reference Boundary Monitoring function No reprogramming needed, the configuration is stored in the I/O block. Replacing a damaged sensor is fast and easy. The OS32C constantly monitors reference points and turns OFF the safety outputs when a shift in its position is detected.
Applications Intrusion Detection Reference Boundary Monitoring function supports intrusion detection without physically blocking the entrance. Supports various operation patterns by switching zone sets. Arm detection can also be made possible by changing the minimum object resolution to 30, 40, 50 or 70 mm through use of the configuration tool. However, the maximum size of the safety zone varies depending on the configured minimum object resolution.
Safety Laser Scanner OS32C Compact (104.5 mm), lightweight (1.3 kg) and easy-to-install Safety Laser Scanner • Provides a safety circuit of PLd/Safety Category 3 (ISO13849-1) without a dedicated controller. • Type 3 Safety Laser Scanner complies with IEC61496-1/-3. • 70 sets of safety zone and warning zone combinations are available, supporting complicated changes in working environments. • A safety radius up to 4 m and warning zone(s) radius up to 15 m can be set.
OS32C Power Cable Appearance Description Model Cable length: 3 m OS32C-CBL-03M Cable length: 10 m OS32C-CBL-10M Cable length: 20 m OS32C-CBL-20M Cable length: 30 m OS32C-CBL-30M Description Model Cable length: 2 m OS32C-ECBL-02M Cable length: 5 m OS32C-ECBL-05M Cable length: 15 m OS32C-ECBL-15M Remarks One cable is required per sensor. Ethernet Cable Appearance Remarks Required for configuration and monitoring. Note: An ethernet cable with an M12, 4-pin connector is required.
OS32C Accessories Appearance Description Model Scan window OS32C-WIN-KT Sensor block without I/O block Max. Operating Range: 3 m OS32C-SN * Remarks Spare for replacement Spare for replacement Sensor block without I/O block Max. Operating Range: 4 m OS32C-SN-4M Sensor block without I/O block for EtherNet/IP Max. Operating Range: 3 m OS32C-SN-DM Spare replacement for EtherNet/IP Sensor block without I/O block for EtherNet/IP Max.
OS32C Rating/Performance Sensor Type Type 3 Safety Laser Scanner Safety Category PLd/Safety Category 3 (ISO 13849-1) Detection Capability Configurable; Non-transparent with a diameter of 30, 40, 50, 70mm (1.8% reflectivity or greater) (default: 70 mm) Monitoring Zone Monitoring Zone Set Count: (Safety Zone + 2 Warning Zones) x 70 sets Safety Zone: OS32C-@@@ Operating Range 1.75 m (min. obj. resolution of 30 mm) 2.5 m (min. obj. resolution of 40 mm) 3.0 m (min. obj.
OS32C Power Cable Up to 30 m Communication Cable Up to 100 m for 100BASE-TX cable Approvals Certificated by: TÜV Rheinland, UL Standards: EN61496-1 (Type 3 ESPE), EN61496-3 (Type 3 AOPDDR), EN61508 (SIL2), IEC61496-1 (Type 3 ESPE), IEC61496-3 (Type 3 AOPDDR), IEC61508 (SIL2), UL508, UL1998, CAN/CSA-C22.2 No. 14, CAN/CSA-C22.2 No. 0.8 *1. An additional measurement error may need to be added due to reflective backgrounds. *2. For power source specification, refer to “Safety Precautions” on page 20. *3.
OS32C Connection Basic connection with single OS32C unit PL/safety category PLd/3 equivalent Model Stop category Reset 0 Manual Safety Laser Scanner OS32C Safety Relay G7Z/G7SA Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. Application Overview • The power supply to the motor M is turned OFF when an intrusion is detected in the safety zone.
OS32C Connecting to AGV Controls PL/safety category PLd/3 equivalent Model Safety Laser Scanner OS32C Stop category Reset 1 Auto The circuit configuration of the stop/deceleration control must meet the requirements of category 3. Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. Application Overview • Stop/deceleration is performed when an intrusion is detected in the safety zone.
OS32C Connecting to the Controller G9SA-301 PL/safety category PLd/3 equivalent Model Stop category Reset 0 Auto Safety Laser Scanner OS32C Safety Relay Unit G9XSA-301 Safety Relay G7Z/G7SA Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. Application Overview • The power supply to the motor M is turned OFF when an intrusion is detected in the safety zone.
OS32C System Components and Functions Main Unit (10) (9) (11) (8) (7) (6) (12) (13) (5) (1) (2) Number (3) (4) Component Function (1) RUN indicator (green) Will turn ON when safety zone is clear and OSSDs are ON. (2) Interlock Indicator (yellow) Will turn ON when in interlock state, blink under lockout, and blink in case of a failure. (3) Status/Diagnostic Display The scanner status, configuration/operation, or failure is displayed.
OS32C External Dimensional Drawings (Unit: mm [inch]) OS32C with Back Location Cable Entry/with EtherNet/IP and Back Location Cable Entry OS32C-BP OS32C-BP-DM OS32C-BP-4M OS32C-BP-DM-4M Ethernet cable not shown Ethernet connector with M12 cap plug I/O cable 90.4 [3.56] Window 158.3 [6.24] Dust detection I/O block Sensor head 104.3 [4.11] 140.4 [5.53] Top View 100.0 [3.94] 133.0 [5.24] M5 x 0.8, DEPTH 9.0 [0.35] MAX (x4) 32.8 [1.29] 104.5 [4.12] 67.0 [2.64] Scan plane 41.4 [1.
OS32C OS32C with Top Guard Kit OS32C-BP/OS32C-BP-DM/OS32C-BP-4M/OS32C-BP-DM-4M + OS32C-BKT4 150.4 [5.93] 107.5 [4.24] 93.4 [3.68] 3.0 [0.12] 4-5.6 [0.22] dia. 112.4 [4.43] 63.0 [2.48] 41.4 [1.63] 67.0 [2.64] Scan Plane 27.7 [1.09] 6.0 [0.24] 50.0 [1.97] 145.7 [5.74] 121.0 [4.77] Side View Back View OS32C with Bottom/Side Mounting Brackets OS32C-BP/OS32C-BP-DM/OS32C-BP-4M/OS32C-BP-DM-4M + OS32C-BKT1 103.7 [4.08] 97.7 [3.85] 3-6.4 [0.25] dia. 116.7 [4.60] 39.9 [1.57] 4.9 [0.19] 79.2 [3.
OS32C OS32C with Bottom/Side Mounting Brackets and Top Guard Kit OS32C-BP/OS32C-BP-DM/OS32C-BP-4M/OS32C-BP-DM-4M + OS32C-BKT1 + OS32C-BKT4 154.7 [6.09] 107.5 [4.24] 103.7 [4.08] 97.7 [3.85] 3-6.4 [0.25] dia. 124.9 [4.92] 4.9 [0.19] 79.2 [3.12] Scan Plane 75.2 [2.96] 24.5 [0.97] 39.9 [1.57] 12.2 [0.48] 50.0 [1.97] 23.3 [0.92] 41.0 [1.62] 4.8 [0.19] Back View 37.9 [1.49] 93.7 [3.69] Side View 155.9 [6.14] 106.0 [4.17] 4-5.3 [0.21] dia. 102.4 [4.03] 144.4 [5.69] 66.4 [2.62] 54.5 [2.15] 23.
OS32C OS32C with Bottom/Side Mounting Brackets, XY Axis Rotation Mounting Kit and Top Guard Kit OS32C-BP/OS32C-BP-DM/OS32C-BP-4M/OS32C-BP-DM-4M + OS32C-BKT1 + OC32C-BKT2 + OS32C-BKT4 168.4 [6.63] 111.4 [4.39] 107.5 [4.24] 4-5.3 [0.21] dia. 141.0 [5.55] 99.2 [3.91] 95.2 [3.75] 48.0 [1.89] SCAN PLANE 55.9 [2.20] 7.5° 50.0 [1.97] 17.0 [0.67] 93.5 [3.68] 150.5 [5.93] 28.2 [1.11] 4.8 [0.19] 46.0 [1.
OS32C Power Cable OS32C-CBL-@@M L (56) (90) (30) Sizes are as below Name plate Vinyl insulated round cable (diameter max. 10 mm) Black 18-core (conductor section area 0.3 mm2, insulator diameter max. 1.5 mm) Standard length L (See ) Model Number OS32C-CBL-03M L 3m OS32C-CBL-10M OS32C-CBL-20M 10 m 20 m OS32C-CBL-30M 30 m Ethernet Cable OS32C-ECBL-@@M D-coding 3 4 44.7 L 54.7 1 2 Sizes are as below M12 RJ45 Twist tie Vinyl insulated round cable (diameter max 6.
OS32C Safety Precautions Description shown below is only a guideline to choose a safety laser scanner. To use the product properly, you must read the instruction manual that comes with the product. Legislation and Standards Safety Precautions 1. Application of an OS32C sensor by itself cannot receive the type approval provided by Article 44-2 of the Labor Safety and Health Law of Japan. It is necessary to apply it as a system.
OS32C All safety-related machine control elements must be designed so that an alarm in the control logic or failure of the control circuit does not lead to a failure to danger. When using more than one OS32C, mutual interference should be prevented. This may require different scanner positions or physical shields to be installed. Do not use the auxiliary output or warning output for safety applications. A human body may not be detected even if a failure of OS32C occurrs, resulting in serious injuries.
OS32C To use this product for a category 3 safety system, both safety outputs must be connected to the safety system. Configuring a safety system with only one safety output may result in serious injuries due to output circuit fault and a failure of the machine to stop. Protection of Cable at Installation: Care should be taken when installing the OS32C cable. The cable must be properly routed and secured to ensure that damage does not occur.
OS32C Firmware and Configuration Tool Features and Compatibility Refer to the table below for supported features and compatibility with OS32C versions. Refer to the product labels to determine the OS32C version. NOTE: • Only the version of the sensor block and the configuration tool were updated to support the new features. No changes were made to the I/O block. • The window replacement kit OS32C-WIN-KT can be used on any sensor block.
OS32C *1. Requires Configuration Tool Version 1.4.0 and up *2. Requires Configuration Tool Version 1.6.0 and up *3. If serial number of the sensor block is higher than AS08300 and Configuration Tool is version 1.6.0 and up *4. Requires Configuration Tool is Version 1.8.0 and up *5. Requires Configuration Tool is Version 2.0.0 and up *6. If serial number of the sensor block is higher than AS17500 and Configuration Tool is Version 2.0.0 and up Configuration Tool Version before 1.4.0 1.4.0 and up 1.6.
Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron).
Note: Do not use this document to operate the Unit. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, 2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON SCIENTIFIC TECHNOLOGIES INC. 6550 Dumbarton Circle Fremont CA 94555 U.S.A Tel: (1) 510-608-3400/Fax: (1) 510-744-1442 OMRON ASIA PACIFIC PTE. LTD. No.
