User guide
Table of Contents
1.
INTRODUCTION......................................................................................................................................4
2.
PRINCIPLES OF OPERATION ..................................................................................................................4
2.1
Reagent Head Assembly.........................................................................................................5
2.2
Control Assembly....................................................................................................................5
2.3
Gear Ratio Assembly ..............................................................................................................5
3.
EQUIPMENT INSPECTION........................................................................................................................6
4.
STORAGE ………………………………………………………………………………………………..…...6
5.
INSTALLATION.......................................................................................................................................6
5.1
Location....................................................................................................................................6
5.2
Piping System..........................................................................................................................7
5.3
Suction Pressure Requirements............................................................................................7
5.4
Discharge Pressure Requirements........................................................................................8
6.
EQUIPMENT STARTUP ...........................................................................................................................9
6.1
Fastener Inspection.................................................................................................................9
6.2
Output Adjustment..................................................................................................................9
6.3
Oil Fill and Maintenance .........................................................................................................10
6.4
Priming the Reagent Head......................................................................................................11
6.5
Calibration................................................................................................................................13
7.
MAINTENANCE......................................................................................................................................14
7.1
Diaphragm Removal & Reinstallation ...................................................................................16
7.2
Diaphragm Shaft Seal .............................................................................................................18
7.3
Check Valves............................................................................................................................19
7.4
Check Valve Removal & Reinstallation, Plastic Union-Nut type ........................................20
7.5
Check Valve Removal and Reinstallation, Metal Tie-Bar type............................................21
7.6
Motor Removal & Reinstallation ............................................................................................23
8.
REPLACEMENT PARTS ..........................................................................................................................24
8.1
KOPkit Program.......................................................................................................................24
8.2
Ordering KOPkits or Parts......................................................................................................24
8.3
KOPkit numbers by model: ....................................................................................................25
9.
MODEL NUMBER IDENTIFICATION...........................................................................................................25
10.
WET END MATERIALS REFERENCE........................................................................................................26
11.
TROUBLESHOOTING ..............................................................................................................................27
12.
PIPING ACCESSORIES ...........................................................................................................................29
13.
DIMENSIONAL DRAWING........................................................................................................................30
14.
PARTS DIAGRAMS AND PARTS LISTS.....................................................................................................32
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