XP Peristaltic Pump Installation, Operation and Maintenance Manual Fixed, Adjustable and Pulse Timer Models XP Adjustable Pump Shown Tested and Certified by WQA against NSF/ANSI 61-Section 8. and CSA B483.1 REV.
TABLE OF CONTENTS 1. Introduction..................................................................................................... 3 2. Safety Instructions .......................................................................................... 3 3. Technical Specifications ................................................................................. 4 4. Installation ...................................................................................................... 5 5. Operation..............
1. Introduction Thank you for your purchase of the Chem-Tech Series XP peristaltic pump from Pulsafeeder. We appreciate your decision to purchase a Pulsafeeder product. Please take this time to become familiar with your pump and the number of accessories that shipped with your product. The shipping box contains the following items: 1.
• • • • • • • • • WARNING: All pumps are factory tested with water. Remove tubing and thoroughly dry if the chemical being pumped will react with water (for example: sulfuric acid). WARNING: Only finger tighten plastic connections (Do not use a wrench). WARNING: Consult licensed plumber and electrician before installation to be sure to conform to local codes. CAUTION: Inspect tubing regularly for cracking or deterioration and replace as necessary.
Figure 1: Pump Dimensions 4. Installation Vertical Mount NOTE: For pumps operating in swimming pool installations the pump is to be supplied by an isolating transformer or through a residual current device (RCD). 1. The pump can be installed either vertically or horizontally (See Figure 2). Make sure to secure the pump on a flat level surface that will support 50-lbs (22kg) and secure with four .25-in (6mm) screws in the holes provided.
4. Apply pipe tape to the injection fitting threads and install into piping system. Do not remove the plastic sleeve on the tip of the fitting; it is a functional part (See Figure 4). CAUTION: Inspect the piping system and eliminate piping cross-connections to prevent feeding chemical to areas not needing treatment. To install tubing remove the compression fitting’s coupling nut and slide onto tubing. Place tubing onto fitting and hand tighten the coupling nut.
5. Operation WARNING: Always make sure the voltage on the pump data plate matches the installation voltage before plugging the pump into a wall outlet or hooking up to an electrical supply. If you are unsure, have a licensed electrician inspect and install your pump. 5.1. Fixed and Adjustable Speed Pumps CAUTION: Before plugging your pump into a wall outlet, take a moment and locate the control panel of your pump.
Rocker 3-Position Switch Continuous On Off 0 to 100% Adjustable Feed-Rate Momentary On Figure 6: Adjustable Feed-Rate Pump Control Panel (Note Fixed Speed only has 3-Way Rocker Switch) The cycle time is 2 seconds and the adjustment dial provides the setting percentage as the amount of time that the pump is on in each 2 second cycle. For example, a dial setting of 5% provides a 0.10-second on-time (0.05 X 2) and corresponding 1.90-second off-time (2 – 0.10). Conversely a setting of 95% provides a 1.
5.3. Pulse Timer Pumps If the pump was purchased with the pulse timer mode the pumps rate control knob will adjust the pumps run time per pulse input received. The timer does not accumulate pulses that are received during the run time. Available pulse timers are 0.1 to 1 second, 0.2 to 10 seconds and 1.2 to 60 seconds. The pump is also provided with a 10 foot (3 meter) signal cable with two bare leads.
3. Depress and hold the Momentary-On (100%) button until the chemical is present in the discharge line up to the injection point. 4. If the pump is an adjustable model rotate the percentage knob to the desired feed-rate setting. Turn the rocker switch to the continuous-On position. 6. Maintenance NOTE: It is recommended that volume output be measured at initial start-up, at every tube change, and after every 250-hours of operation. Use the flow rate stated on your data label as a guide.
Figure 7b: Pump Head Assembly with Front Cover Removed 4. Remove the two thumb screws holding on the pump head cover and remove See figure 7b above. 5. Remove pump head tube assembly by removing both connector fittings and pulling tubing straight out of the pump head. Tubing may retain a small amount of chemical. If the rotor assembly is removed, go to step #8. 6. Remove rotor assembly by pulling straight out of pump head. NOTE bearing lubrication every 500-hours; see section 7.
6.2 Tubing Assembly Installation and Lubrication WARNING: When using the pump to load tubing the rocker switch must be in the Off (“O”) position to prevent accidental motor starting. Caution must be used to keep fingers away from rotating parts. Lube all roller (3) and bearing surfaces (2) P/N NC82XX3LP1-XXXXX ROLLER ASSEMBLY Figure 8: Pump Head w/ Rotor Assembly Removed NOTE: Lubrication of rotor assembly should be performed at least once a year (residential service).
3. Insert one connector end of the tubing assembly into the bottom retaining slot in the pump head. Insert the tube through the guide slot in the rotor. Using caution, intermittently depress the 100% button and feed the tube around the pump head as the guide slot rotates. WARNING: Be very careful not to get any objects (fingers, ties, hair, etc.) close to the rotors and pump head as severe pinch points exist, see Figure 9b. Keep hands and fingers away from the rotor assembly while feeding the new tube.
6.3 Pools and Spas Pumps carrying the “ETL Sanitation” (tested to NSF Standard-50) marks are listed for swimming pools, spas and hot tubs, and when proper materials are selected, are capable of handling but not limited to the following chemical solutions: 12.0% ALUMINUM SULPHATE, 2.0% CALCIUM HYPOCHLORITE, 12.5% SODIUM HYPOCHLORITE, 5.0% SODIUM CARBONATE, 10.0% SODIUM HYDROXIDE, 10.0% HYDROCHLORIC ACID. To meet the requirements of the “ETL Sanitation Mark” qualification, (1.
7.2 Returns The Customer Service Department will issue a Return Authorization (RA) number for all returns. The following information will be required: 1. Billing and a ship-to address. 2. Model and serial number. 3. Contact name and phone number. 4. Reason for return. 5. Purchase order (where applicable). 6. RA number on outside of the carton. 7. Type of chemical that was pumped. All material must be returned freight prepaid.
Appendix 7.4 Pump Assembly and Wiring Diagrams 13 2 11 2 10 18 4 17 4 3 XP FIXED RATE 12 9 7 15 8 16 2 1 GROUND TO MOTOR (GRN) BLK REV.
16 2 14 2 13 9 4 20 4 PN J63031 17 11 XP ADJUSTABLE 3 15 19 2 7 7 4 22 18 10 6 19 2 23 5 1 GROUND TO MOTOR (GRN) BLK NC190000-000 L1900500-000 L9806300-188 L9809601-000 06-135-00 06-203-07 L9890100-188 J63016,J63017, J63018,J63019 J63030 - 17- 23 22 NC91XXXXXX-XXXX 14 15 16 17 18 19 20 J63000 J63002 J63003 J63001 J63004 J63007 J63013 POTJ63013 KNOBJ63013 J63139 J63020 J63022 J63029 PART NUMBER U081918 13 9 10 11 12 7 ITEM NO. 1 2 3 4 5 6 BLK WHT REV.
REV.
15 2 12 21 PN J63031 13 2 18 4 6 7 14 5 2 19 4 11 23 9 16 5 10 17 22 20 1 4 XP ADJUSTABLE WITH DRY CONTACT 3 8 16 GROUND TO MOTOR (GRN) BLK BLK CABLE ASSY J63132 WHT REV.
7.4 Maintenance Record Date REV.
8. PARTS REV.
EC Declaration of Conformity We, Pulsafeeder Inc., declare under sole responsibility that the Series XP metering pump, to which this declaration relates, is in sole conformity with relevant sections of the applicable EC standards and other normative documents listed on this document. If changes are made to the product which is covered by this declaration of conformity, the declaration of conformity is no longer valid.
