Product Manual
Installation
8
Step One: Mounting
This NorthStar pump is self-priming.
The pump should be located in an area that is dry and provides adequate ventilation.
The pump may be mounted in any horizontal position. If mounting the pump vertically, the
pump head should be in the down position so that in the unlikely event of a leak, fluid will not
enter the motor.
Secure the rubber feet with #10 fasteners (1/4" fasteners for models 2687061 and 2687062). DO
NOT compress the feet, doing so will reduce their ability to isolate vibration/noise. (Note:
fasteners are not included.)
Step Two: Plumbing
See table below for port size and recommended hose sizes.
o Remove shipping plugs from pump ports.
o Use plastic male NPT (Tapered pipe thread) fittings to connect flexible high-pressure tubing
to the NPT ported pumps.
o Use NorthStar quick connect fittings to connect flexible high pressure tubing to the quick
connect ported pumps.
o To insert quick connect fittings, lubricate O-ring with water and twist fitting while inserting
into pump port.
Pump Model
Ports
Minimum inlet hose size
Minimum outlet hose size
2681042
3/4" Quick Connect
3/8" (9.5mm) Inside diameter
3/8" (9.5mm) Inside diameter
2682271
3/8" Female NPT
1/2" (13mm) Inside diameter
3/8" (9.5mm) Inside diameter
2682272
3/4" Quick Connect
1/2" (13mm) Inside diameter
3/8" (9.5mm) Inside diameter
2683061
1/2" Female NPT
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2683062
3/4" Quick Connect
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2684061
1/2" Female NPT
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2684062
3/4" Quick Connect
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2685561
1/2" Female NPT
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2685562
3/4" Quick Connect
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2687061
1/2" Female NPT
3/4" (19mm) Inside diameter
3/4" (19mm) Inside diameter
2687062
3/4" Quick Connect
3/4" (19mm) Inside diameter
3/4" (19mm) Inside diameter
26811102
3/4" Quick Connect
3/8" (9.5mm) Inside diameter
3/8" (9.5mm) Inside diameter
26815151
3/8" Female NPT
3/8" (9.5mm) Inside diameter
3/8" (9.5mm) Inside diameter
26815152
3/4" Quick Connect
3/8" (9.5mm) Inside diameter
3/8" (9.5mm) Inside diameter
NOTE: NorthStar does not recommend the use of metal fittings or rigid pipe to plumb the inlet/outlet ports.
Standard plastic threaded fittings are available by calling NorthStar Product Support at 1-800-270-
0810.
In some cases, the ports may require a suitable thread sealer applied sparingly. DO NOT over-
tighten; maximum torque is 45 in.-lb [5 N-m].
Tubing should be compatible with the spraying fluid. At least 18" [450mm] length is suggested
to minimize stress on the fitting/ports and reduce noise. Allow for the shortest possible tubing
route and avoid sharp bends that may kink over time.
Installation of a 50-mesh strainer is recommended to prevent foreign debris from entering the
system. Failures due to foreign debris are not covered under the warranty.
NOTE: Restrictions on the inlet may cause a loss in performance. Inlet pressure must not exceed 30 psi [2.1
bar]
If a check valve is installed in the plumbing, it must have a cracking pressure of no more than 2
psi [.14 bar].
CAUTION
DO NOT locate the motor near low temperature plastics or combustible material. The surface temperature of
the motor may exceed 250°F [121°C].
CAUTION
Sealers and Teflon tape may act as lubricant causing cracked housings or stripped threads due to over
tightening. Care should be used when applying sealers; it may enter the pump inhibiting valve action, causing
no prime or no shut-off. Failures due to foreign debris are not covered under the warranty.