Product Manual
Installation
8
Step One: Mounting
• This NorthStar pump is self-priming.
• The pump should be located in an area that is dry and provides adequate ventilation.
• The pump may be mounted in any horizontal position. If mounting the pump vertically, the
pump head should be in the down position so that in the unlikely event of a leak, fluid will not
enter the motor.
• Secure the rubber feet with #10 fasteners (1/4" fasteners for models 2687061 and 2687062). DO
NOT compress the feet, doing so will reduce their ability to isolate vibration/noise. (Note:
fasteners are not included.)
Step Two: Plumbing
• See table below for port size and recommended hose sizes.
o Remove shipping plugs from pump ports.
o Use plastic male NPT (Tapered pipe thread) fittings to connect flexible high-pressure tubing
to the NPT ported pumps.
o Use NorthStar quick connect fittings to connect flexible high pressure tubing to the quick
connect ported pumps.
o To insert quick connect fittings, lubricate O-ring with water and twist fitting while inserting
into pump port.
Pump Model
Ports
Minimum inlet hose size
Minimum outlet hose size
2681042
3/4" Quick Connect
3/8" (9.5mm) Inside diameter
3/8" (9.5mm) Inside diameter
2682271
3/8" Female NPT
1/2" (13mm) Inside diameter
3/8" (9.5mm) Inside diameter
2682272
3/4" Quick Connect
1/2" (13mm) Inside diameter
3/8" (9.5mm) Inside diameter
2683061
1/2" Female NPT
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2683062
3/4" Quick Connect
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2684061
1/2" Female NPT
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2684062
3/4" Quick Connect
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2685561
1/2" Female NPT
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2685562
3/4" Quick Connect
1/2" (13mm) Inside diameter
1/2" (13mm) Inside diameter
2687061
1/2" Female NPT
3/4" (19mm) Inside diameter
3/4" (19mm) Inside diameter
2687062
3/4" Quick Connect
3/4" (19mm) Inside diameter
3/4" (19mm) Inside diameter
26811102
3/4" Quick Connect
3/8" (9.5mm) Inside diameter
3/8" (9.5mm) Inside diameter
26815151
3/8" Female NPT
3/8" (9.5mm) Inside diameter
3/8" (9.5mm) Inside diameter
26815152
3/4" Quick Connect
3/8" (9.5mm) Inside diameter
3/8" (9.5mm) Inside diameter
NOTE: NorthStar does not recommend the use of metal fittings or rigid pipe to plumb the inlet/outlet ports.
Standard plastic threaded fittings are available by calling NorthStar Product Support at 1-800-270-
0810.
• In some cases, the ports may require a suitable thread sealer applied sparingly. DO NOT over-
tighten; maximum torque is 45 in.-lb [5 N-m].
• Tubing should be compatible with the spraying fluid. At least 18" [450mm] length is suggested
to minimize stress on the fitting/ports and reduce noise. Allow for the shortest possible tubing
route and avoid sharp bends that may kink over time.
• Installation of a 50-mesh strainer is recommended to prevent foreign debris from entering the
system. Failures due to foreign debris are not covered under the warranty.
NOTE: Restrictions on the inlet may cause a loss in performance. Inlet pressure must not exceed 30 psi [2.1
bar]
• If a check valve is installed in the plumbing, it must have a cracking pressure of no more than 2
psi [.14 bar].
CAUTION
DO NOT locate the motor near low temperature plastics or combustible material. The surface temperature of
the motor may exceed 250°F [121°C].
CAUTION
Sealers and Teflon tape may act as lubricant causing cracked housings or stripped threads due to over
tightening. Care should be used when applying sealers; it may enter the pump inhibiting valve action, causing
no prime or no shut-off. Failures due to foreign debris are not covered under the warranty.