M2681852B.2 ITEM NUMBER: 2681852 SERIAL NUMBER: _____________ Owner's Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage Tree Sprayer: For outdoor use with agricultural pesticides and other liquids** WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner's Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
Hazard Signal Word Definitions 2
Table of Contents Intended Use ................................................................................................................................. 4 Summary of Important Safety Information ................................................................................5 During Assembly During Operation • • • • General Chemical Safety Chemical Application Safety ATV Vehicle Handling Safety Chemical Accident Procedures Warning Label Locations ...................................................
Intended Use The sprayer is intended for use in spraying agricultural pesticides and other nonflammable liquids. SPRAYING PESTICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest.
Summary of Important Safety Information WARNING Read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner's manual for more details.
Summary of Important Safety Information (continued) • • • • EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets. CLEAN up spills immediately per instructions on the chemical label. TURN OFF vehicle and set brake or block wheels, TURN OFF power to sprayer, and RELIEVE system pressure before leaving sprayer unattended. SEE Troubleshooting section of this manual before attempting any repairs. Wear personal protective equipment and follow safety instructions.
Warning Label Location WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner's Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals. KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical contact, poisoning, and spills require immediate response. AVOID inhaling, ingesting, or coming into contact with any chemicals.
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have missing or damaged components, please contact NorthStar Product Support at 1-800-270-0810.
Unpacking the Manual Bag • The following items are found in the manual bag.
Assembly Step One: Attach gauge 1. Thread in pressure gauge. Hand tighten. Gauge Step Two: Attach lance clips to tank Fasten both lance clips to the sprayer tank with #10 x 1/4" screws. Step Three: Attach drain cap to tank Thread the drain cap onto the tank.
Assembly (continued) Step Four: Attach gun hose to pump 1. Install hose clamp on hose. i) Slide hose clamp over the end of the hose. ii) Push the hose onto the hose barb. iii) Slide the hose clamp over the hose barb. iv) Tighten the hose clamp 2. Using the hose clamp, attach one end of the gun hose to the pump hose barb. Step Five: Attach hose guide to tank 1. Route gun hose around sprayer and through hose guide. 2. Attach hose guide to tank with 5/16 x 1/2" bolt.
Assembly (continued) Step Six: Attach suction hose and agitation hose 1. Install hose clamps on hose. i) Slide hose clamp over the end of the hose. ii) Push the hose onto the hose barb. iii) Slide the hose clamp over the hose barb. iv) Tighten the hose clamp 2. Using the 1/2" hose clamps, attach one end of the Agitation hose to the agitation tube. 3. Attach the other end of the Agitation hose to the Outlet tee barb. 4. Using the 3/4" hose clamps, attach one end of the suction hose to the suction tube. 5.
Assembly (continued) Step Eight: Attach gun to gun hose 1. Install hose clamps on hose. i) Slide hose clamp over the end of the hose. ii) Push the hose onto the hose barb. iii) Slide the hose clamp over the hose barb. iv) Tighten the hose clamp. 2. Using a 3/4" hose clamp, attach the remaining end of the gun hose to the barb on the gun inlet.
Assembly (continued) Step Ten: Connect power cords to vehicle battery WARNING Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion. ALWAYS follow the safety instructions and steps listed below in exact sequence when connecting the sprayer's wire harness to the battery terminals. 1.
Assembly (continued) 3. Connect power cord to battery Connect the sprayer's wire harness to the vehicle battery using the following procedure: a) Disconnect the vehicle battery ground wire. b) Connect the wire harness’ red battery clamp to the positive (+) terminal of the battery. c) Connect the wire harness’ black battery clamp to the negative (-) terminal of the battery. d) Reconnect the vehicle battery ground wire. 4. Verify connection WARNING: Always connect in this sequence to avoid possible shock.
Assembly (continued) Step Eleven: Check and test completed assembly. WARNING Check and test completed assembly Serious injury could result from chemical leaks if sprayer is improperly assembled or the design of the sprayer is modified. Follow the steps below to ensure the sprayer is properly assembled. Never modify the sprayer design. 1.
Machine Components 1. Sprayer Tank. The sprayer tank holds the chemical 2. Fill Cap. The fill cap has a ball check to allow air to enter the tank as the chemical is dispensed, but does not allow chemical to escape the tank. 3. Gun Clips. Use the gun clips to store the spray gun. 4. Agitation Hose. The agitation hose sends liquid back to the tank to keep the chemical mixed. 5. Sprayer Pump. The sprayer pump makes the chemical flow to the spray gun and the nozzle. 6. Pressure Gauge.
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. General Chemical Safety: WARNING Pesticides are hazardous chemicals.
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment. Heed the warnings below and follow all instructions carefully. • • • • • • • • • • • • • • • • • • Before Spraying Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual. Keep sprayer off.
Operation – Important Safety Information (continued) ATV Vehicle Handling Safety: WARNING Serious injury can occur if the ATV on which the sprayer is mounted is driven unsafely. • • • • Driver age. You must be 16 years of age or older to operate the ATV with the sprayer attached. Less stable. Be aware that all vehicle handling will be affected with the filled sprayer attached.
Operation – Important Safety Information (continued) c) Clothing – remove contaminated clothing immediately. Dispose of heavily contaminated clothing per the instructions on the chemical label for safe chemical/container disposal. Poisoning by ingestion or inhalation Chemical spills 2. Seek medical advice if instructed on the label, or if the victim experiences symptoms of harmful effects such as burning, swelling, nausea, chest pain, difficulty breathing, dizziness or confusion.
Operation – Preparing the Sprayer for Each Use If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment. Important safety rules: • • • Power off.
Operation – Using the Sprayer Step One: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. 1. Assess wind speed Assess weather conditions to ensure that it is not too windy to spray. DO NOT SPRAY if wind speeds are greater than 4 MPH.
Operation - Using the Sprayer (continued) Step Two: Fill the sprayer. WARNING ALWAYS wear personal protective equipment as directed on the chemical label when handling pesticides. Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide. Fill the sprayer using the following steps: 1. Review safety information 2. Choose safe mixing/ loading area 3. Wear personal protective equipment 4.
Operation - Using the Sprayer (continued) 7. Check drain cap Before filling tank, ensure drain cap is securely tightened. Drain cap 8. Fill tank Add pesticide to tank through fill cap: a) Confirm the chemical/water dilution ratios specified on the chemical label. b) Determine chemical and water volumes needed for the planned application, taking into consideration that maximum tank capacity is 26 gallons.
Operation - Using the Sprayer (continued) Step Three: Operate the sprayer. WARNING ALWAYS wear personal protective equipment as directed on the chemical label when spraying. Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide. 1.
Operation - Using the Sprayer (continued) 5. Operate spray gun (as needed for application) To spray, rotate the handle of the spray gun. -Rotating the handle will change the spray pattern from OFF, to cone, to stream. Note: It is not unusual for the operator to be exposed to chemical while operating the spray gun– gloves should be chemical resistant. 6. Leaving unattended 7.
Operation - Using the Sprayer (continued) Step Four: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. WARNING Clean up and decontamination procedures must be followed after each use.
Storage Prepare the sprayer for end-of-season storage by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION The sprayer will be damaged if it freezes. Protect the sprayer from freezing during storage by following the instructions below. Preparing for storage: 1. Add antifreeze Pour 1 gallon of RV antifreeze into the tank.
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 26 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs. It is advisable to purchase a reserve tank suitable for pesticide storage from Northern Tool and Equipment for use in these circumstances.
Specifications Electrical System Requirements Electrical connection………………. 12 VDC Amp draw from pump……………... 17.0 Amps Max. Sprayer Specifications Maximum GPM……………………. Maximum Pressure………………… Tank Maximum Capacity………….. Overall Dimensions Dry Weight / Weight full of water Component Materials* Tank............................… Suction Tube...............… Hose............................… Pump...........................… Valves.........................… Gun and Nozzle..........… 5.5 GPM (20.
Exploded View – 2681852 – Rev B.2 Ref# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part# 82617 795066 787195 777848 782048 782025 5232 793660 777119 5212 777850 793659 17141 782060 5377 793661 82061 779319 Description Screw, #10-24 x 1 1/4" North Star 5.5gpm Pump QC x 1/2" MNPT 2" Gauge, Dry 100 PSI 1/2" NPT x 3/4" MGHT Shut Off Valve Rubber Washer 1/2" Agitation Hose, 380mm 1/2" Hose Clamp 1/2" Flat Seat Hose Barb Male Garden Hose Swivel Nut 3/4" Braided PVC Gun Hose, 5.
Pump Exploded View Ref# 1 2 3 4 5 6 7 8 N/A Part# 800138 800428 788019 788015 787012 788689 787015 A2685562 791416 Description Motor assembly Base plate assembly Diaphragm assembly Valve plate assembly Upper housing assembly Pressure switch assembly Quick connect clip Pump head assembly Replacement fuse 33 Qty 1 1 1 1 1 1 2 1 1
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its performance.
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Manufactured by Northern Tool + Equipment Co., Ltd. Burnsville, MN 55306 NorthernTool.
