M999889A.2 ITEM NUMBER: 999889 SERIAL NUMBER: ________________________ OWNER’S MANUAL Instructions for Set-up and Operation TRAILER MOUNTED 600 GALLON WATER TANK This 600 Gallon trailer mounted water tank can be used with multiple NorthStar products, from water pumps to portable pressure washers. WARNING – READ THIS MANUAL READ and UNDERSTAND this Owner's Manual completely. Failure to properly set up, operate, and maintain this trailer could result in serious injury or death to operator or bystanders.
Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid injury or death. DANGER DANGER indicates a hazardous situation, which if not avoided, will result in death or severe injury. WARNING WARNING indicates a hazardous situation, which if not avoided, could result in death or severe injury.
Table of Contents Important Safety Information Specifications Component Identification Safety Labeling Assembly & Initial Set-Up Instructions Parts Explosion (Fenders and Water Tank Platform) Parts Explosion (Tongue/Trailer Frame/Water Tank Platform) Parts Explosion (Water Tank) Parts Explosion (Water Tank Straps) Parts Explosion (Tongue) Parts Explosion (Tongue Platform) Parts Explosion (Axle) Parts Explosion (Tank Snugger and D-Hooks) Parts Explosion (Axle Breakdown) Branding Decal Locations Wiring Schema
Important Safety Information Thank you for purchasing a NorthStar 600 Gallon Trailer. Your trailer is designed for long life, dependability, and the top performance you demand. This trailer is designed to: 1) 2) 3) Hold 600 gallons of water. Be used with other NorthStar brand equipment, ex. NorthStar trash pumps or smaller pressure washers. Move water to areas that do not have a water supply. See the Specifications section of this manual for more detail.
Specifications MODEL Model # 999889 DIMENSIONS / COMPONENTS Length 138" Width 85" Height 80" Trailer Weight – Wet Trailer Weight – Dry 6,204 lbs. 1,200 lbs. Tongue Weight – Wet Tongue Weight – Dry 516 lbs. 179 lbs. Trailer GVWR 7,800 lbs. Hitch Size 2-5/16" Input Water Supply (Tank Feed) 600-gallon tank Tire Size 16'" 8 Lug on 6.
Component Identification COMPONENT REFERENCE GUIDE REF# NAME DESCRIPTION 1 Tongue An extension of the trailer frame that connects the frame to the vehicle via a trailer hitch. 2 Trailer Frame A wheeled frame with a hitch system designed to carry cargo. 3 Axle Central shaft to hold the wheels. 4 Axle Brace Holds the axles to the trailer frame in conjunction of added bolts from axle to trailer frame. 5 Tires Move the trailer frame down the road.
Safety Labeling ON-PRODUCT WARNING LABELS Ref. # 1 2 3 Part # 786633 792538 797512 Description Decal, Towing Warning Decal, Breakaway Switch Towing/Moving Instructions Qty. 1 1 1 Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result.
Assembly & Initial Set-Up Instructions DANGER The filled tank is heavy. It can crush and cause serious injury if it rolls out of control or tips over. • Always keep the jack cranked down to help balance the trailer when it is not connected to a vehicle hitch. • Follow all the instructions below for safely connecting and towing the trailer. CONNECTING TRAILER AND TOWING Inspect Trailer Always inspect the trailer before hitching it to your vehicle.
Assembly & Initial Set-Up Instructions 1) 2) 3) Pull the pin with its attached cable out of the breakaway switch. Note: The other end of the cable is a terminal loop. Route the pin and its attached cable through the safety cable latch-point on the Pin tow vehicle, and then back through its own terminal loop. Reinsert the pin into the breakaway switch. CAUTION Always keep the pin inserted in the breakaway switch, even when not towing. Failure to have the pin inserted will drain your battery.
Parts Explosion (Fenders and Water Tank Platform) REF# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part# 796431 795193 796420 779647 795980 795195 802114 82159 795192 82624 82631 795194 795981 802723 WATER TANK PLATFORM AND FENDERS Description Side Marker Guard Side Marker, Amber Side Marker Cover Tape, Anti-Skid Black Single Fender Weldment, Driver’s Side Side Marker, Red Weldment. 600 Gal.
Parts Explosion (Tongue/Trailer Frame/Water Tank Platform) Ref# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part# 794187 802121 796013 796014 796652 795908 802705 796691 794932 796875 82627 82122 793645 82632 796644 788040 Tongue/Trailer Frame/Water Tank Platform Description Class 4 Tongue Weldment Ladder Frame Weldment, 106” Wire Harness, 200 Gal. Short Wire Harness, 200 Gal. Long Hub Cap For 16” 8 On 6.5 Tire, 16” 8 On 6.
Parts Explosion (Water Tank) Water Tank/Fittings Ref# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part# 793165 82159 794111 802138 50CSC128 800783 5370 794031 796404 782718 782716 796644 782715 796405 796350 782719 782720 Description Tank, 600-gallon Screw, #8 x 3/8” self-tapping Tank cap w/ tether Fitting, ¾” NPT street elbow Fitting, ¾” x ½” NPT reducer Fitting, ½” NPT x ¾” FGH w/ washer Fitting, ¾” NPT Bulkhead Inlet float valve Vent cap Fitting, 2” NPT x 2” HB elbow Hose clamp Hose, 2” discharge Fittin
Parts Explosion (Water Tank Straps) Water Tank Straps Ref# 1 2 3 Part# 82626 794766 82631 Description Bolt, 3/8”-16 x 2.5” HHFB Tank strap Nut, 3/8”-16 hex flange nyloc Any Questions, Comments, Problems, or Parts Orders Call NorthStar Product Support 1-800-270-0810 Qty.
Parts Explosion (Tongue) Tongue Ref# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part# 796875 82624 779699 82664 796691 82627 802705 82122 794932 82009 82222 82632 82631 82682 Description Jack, 2000lb Bolt, 3/8”-16 x 1” HHFB Breakaway switch Bolt, 5/8”-11 x 1.75” HHFB Safety cable, class 4 Bolt, ½”-13 x 1.
Parts Explosion (Tongue Platform) Tongue Platform Ref# 1 2 3 4 5 6 7 8 Part# 802146 82624 82631 802147 82621 788040 802704 82630 Description Storage platform Bolt, 3/8”-16 x 1” HHFB Nut, 3/8”-16 nyloc Storage platform, tongue Bolt, 5/16” x ¾” HHFB Manual tube Breakaway box Nut, 5/16” nyloc Any Questions, Comments, Problems, or Parts Orders Call NorthStar Product Support 1-800-270-0810 Qty.
Parts Explosion (Axle) Axle Ref# 1 2 3 4 5 6 7 Part# 82521 796652 795908 82664 82288 794935 794931 Description Lug nut Hub cap Wheel, 16” Bolt, 5/8”-11 x 1.75” HHFB Nut, 5/8”-11 flange locknut Axle brace Axle Any Questions, Comments, Problems, or Parts Orders Call NorthStar Product Support 1-800-270-0810 Qty.
Parts Explosion (Tank Snugger and D-Hook) Tank Snugger and D-Ring Ref# 1 2 3 4 Part# 798566 82624 82631 794878 Description Tie-down D-ring Bolt, 3/8”-16 x 1” HHFB Nut, 3/8”-16 nyloc Tank snugger Any Questions, Comments, Problems, or Parts Orders Call NorthStar Product Support 1-800-270-0810 Qty.
Parts Explosion (Axle Breakdown) AXLE BREAKDOWN (PART# 794931) Ref. # Part # Description 1 2 3 4 794931 798723 798724 799463 Axle, torsion 7200lb. Brake Electric, 12 x 2 7K Right Hand (not shown) Brake Electric, 12 x 2 7K Left Hand Torsion End Unit Drum Hub 12IN., 8-Lug Drum hub 12In., 8-lug, bearings, grease seal Drum hub 12In., 8-lug, studs, cups Drum hub 12In., 8-lug Bearing cup, 25520 Bearing cup, 14276 Stud, 1/2-20 x 2.00 OAL w/ .39 x .
Branding Decal Locations TRAILER DECAL LOCATION (FIG.06505) Ref. # 1 2 Part # 802182 802183 Description Decal, 600 Gallon Billboard Decal, Water Tank Back Any Questions, Comments, Problems, or Parts Orders Call NorthStar Product Support 1-800-270-0810 Qty.
Summary of Important Safety Information Any Questions, Comments, Problems, or Parts Orders Call NorthStar Product Support 1-800-270-0810 20 | P a g e
Summary of Important Safety Information This section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your trailer. DANGER Carefully read and follow all instructions and safety information for using this trailer. Improper use or maintenance of the trailer can result in serious injury or death to the operator or bystanders.
Limited Warranty Dear Valued Customer: The NorthStar ProSHOT Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar ProSHOT product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high-quality piece of machinery it is. Neglect and improper handling may impair its performance.
Limited Warranty Normal burner maintenance such as cleaning and adjusting electrodes, descaling the coil, desooting the coil, air adjustments, fuel system cleaning and obstruction due to build up is not covered by this NorthStar ProSHOT warranty. The engine warranty is covered under the terms and conditions as outlined by the engine manufactures warranty contained herein and is the sole responsibility of the engine manufacture.
WARNING: This product can expose you to chemicals including gasoline engine exhaust, which is known to the State of California to cause cancer, and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. Manufactured by Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 NorthernTool.
