Manual

Table of Contents i
Table of Contents
1 Introduction ......................................................................................................................................... 1
Overview ............................................................................................................................................... 1
Safety First ............................................................................................................................................ 2
Getting Started ...................................................................................................................................... 2
Manuals Supplied.......................................................................................................................... 2
Training.......................................................................................................................................... 2
Standard Equipment.............................................................................................................................. 3
Computer System.......................................................................................................................... 3
Fluidmove for Windows NT Software ............................................................................................ 3
Tooling Plate.................................................................................................................................. 3
Digital Gauges ............................................................................................................................... 3
Integral Height Sensor................................................................................................................... 3
Optional Equipment............................................................................................................................... 3
Automatic Pattern Recognition (Vision) System ........................................................................... 3
CAD Import.................................................................................................................................... 3
Flat Panel Touch Screen Monitor.................................................................................................. 3
Heater Relay Module..................................................................................................................... 3
Service Station .............................................................................................................................. 3
Enclosure....................................................................................................................................... 3
Dispensing Valves................................................................................................................................. 4
Front View Features .............................................................................................................................. 5
Dispensing Area ............................................................................................................................ 7
Rear View Features............................................................................................................................... 8
2 Safety.................................................................................................................................................. 11
Overview ............................................................................................................................................. 11
Intended Use ....................................................................................................................................... 11
Injury to Personnel .............................................................................................................................. 12
Basic Safety Precautions and Practices ............................................................................................. 12
Safety of Personnel ..................................................................................................................... 12
Preventing Dispensing System and Workpiece Damage............................................................ 13
Facility Environmental Health and Safety Practices.................................................................... 14
Electrostatic Discharge (ESD) Precautions......................................................................................... 15
Safety Warning Labels ........................................................................................................................ 16
Emergency Shutdown ......................................................................................................................... 18
Emergency Shutdown Situations ................................................................................................ 19
Emergency Shutdown Recovery ................................................................................................. 19
Lockout of Electrical and Pneumatic Energy ......................................................................................20
Lock Out/Tag Out of AC Power................................................................................................... 20
Interlock............................................................................................................................................... 20
3 Installation ......................................................................................................................................... 21
Overview ............................................................................................................................................. 21
Safety First .......................................................................................................................................... 21
Facility Requirements.......................................................................................................................... 21
Work Bench Selection for the DispenseMate 553 and 555 ................................................................ 21
Uncrating and Placing the Dispensing System ................................................................................... 22
Component Installation........................................................................................................................ 22
Installing the Computer................................................................................................................ 23
Installing and Leveling the Tooling Plate..................................................................................... 24
Installing the Dispensing Valve ................................................................................................... 24
Pneumatic Connections ...................................................................................................................... 25
Electrical Connections......................................................................................................................... 26
Connecting Power and Air Supply ...................................................................................................... 26