Owner's manual

TABLE OF CONTENTS
1 Introduction .........................................................................................................................................1
Dispensing Systems.............................................................................................................................. 1
DJ-100 Jet Types .................................................................................................................................. 2
2 Safety.................................................................................................................................................... 1
Safety Warning Symbols....................................................................................................................... 1
Safety of Personnel............................................................................................................................... 1
Preventing Equipment and Workpiece Damage................................................................................... 2
Material Safety ...................................................................................................................................... 2
3 Operation ............................................................................................................................................. 3
Adjustable Features .............................................................................................................................. 3
Fluid Pressure ............................................................................................................................... 3
Piezo Electric Actuator ..................................................................................................................3
Fluid Heater................................................................................................................................... 3
Dot and Line Parameters............................................................................................................... 3
Nozzle Sizes.......................................................................................................................................... 6
Matching Serial Numbers...................................................................................................................... 6
4 Installation ........................................................................................................................................... 7
Unpacking the DJ-100........................................................................................................................... 7
Installing the DJ-100.............................................................................................................................. 7
Installing/Changing a Fluid Syringe..................................................................................................... 10
Software Configuration........................................................................................................................ 11
5 Maintenance and Service ................................................................................................................. 12
Overview .............................................................................................................................................12
Record Keeping................................................................................................................................... 12
Tools and Materials Needed: .............................................................................................................. 12
Cleaning the DJ-100............................................................................................................................ 12
Rinsing the Fluid Channel ...........................................................................................................12
Cleaning the Nozzle Plate and Fluid Channel............................................................................. 13
Testing for Leaks......................................................................................................................... 13
Inspecting the DJ-100 for Wear .......................................................................................................... 14
Jet Replacement Program................................................................................................................... 14
6 Troubleshooting................................................................................................................................ 15
Overview .............................................................................................................................................15
Troubleshooting the Jet.......................................................................................................................16
Status Signals and Fault Codes..................................................................................................17
7 Additional Information...................................................................................................................... 18
Recommended Facility Items.............................................................................................................. 18
Return Material Authorization.............................................................................................................. 18
Spares and Accessories...................................................................................................................... 19
Sample Application Settings ............................................................................................................... 21
8 Specifications....................................................................................................................................22
DJ-100 Electrical Interface Assignment .............................................................................................. 23
9 Illustrated Parts List..........................................................................................................................24
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