Quick Operations User Manual

ii Table of Contents
4 Maintenance....................................................................................................................................... 51
Overview ............................................................................................................................................. 51
Safety First .......................................................................................................................................... 51
Hazardous Materials ........................................................................................................................... 51
Record Keeping................................................................................................................................... 51
Filling the Fluid Reservoir............................................................................................................ 52
Changing Material/Flushing Fluid System................................................................................... 53
Emptying the Water Trap............................................................................................................. 54
Cleaning the Fluid Filter............................................................................................................... 55
Table of Figures
Figure 1-1 C-740/C-741 Front View .......................................................................................................... 3
Figure 1-2 C-740/C-741 Control Panel...................................................................................................... 4
Figure 1-3 C-740 Dispensing Area ............................................................................................................ 5
Figure 1-4 C-740/C-741 Dispensing Area Close-up.................................................................................. 7
Figure 1-5 C-740 Lower Front Cabinet...................................................................................................... 8
Figure 1-6 Computer Front Panel.............................................................................................................. 9
Figure 1-7 Rear View (with Material Changeover Option)....................................................................... 11
Figure 1-8 Lower Rear View .................................................................................................................... 13
Figure 1-9 Right Rear Close-up............................................................................................................... 14
Figure 2-1 Safety Warning Labels, .......................................................................................................... 19
Figure 2-2 EMO/Main Circuit Breaker Locations ..................................................................................... 20
Figure 2-3 Safety Interlock Keyswitch ..................................................................................................... 22
Figure 2-4 Optional Interlock Warning Tag.............................................................................................. 23
Figure 2-5 Interlock Shutdown Recovery ................................................................................................ 24
Figure 2-6 Light Beacon/System Status LED’s ....................................................................................... 25
Figure 3-1 Reference Frames.................................................................................................................. 29
Figure 3-2 Manual Conveyor Width Adjustment...................................................................................... 31
Figure 3-3 Control Panel.......................................................................................................................... 32
Figure 3-4 Adjusting Main Air Pressure................................................................................................... 38
Figure 3-5 Adjusting Conveyor Stop/Clamp Air Pressure ....................................................................... 39
Figure 3-6 Adjusting Fluid Pressure ........................................................................................................ 40
Figure 3-7 Starting ECXP ........................................................................................................................ 42
Figure 3-8 ECXP Characterization Wizard Dialog Box............................................................................ 45
Figure 3-9 Characterization Sheet........................................................................................................... 46
Figure 3-10 Material Characterization ....................................................................................................... 47
Figure 3-11 Loading a Program - Operator Screen................................................................................... 48
Figure 3-12 Running a Program - Operator Screen (C-740)..................................................................... 49
Figure 3-13 Running a Program - Operator Screen (C-741)..................................................................... 50
Figure 4-1 Filling the Fluid Reservoir....................................................................................................... 52
Figure 4-2 Water Trap ............................................................................................................................. 54
Figure 4-3 Cleaning the Fluid Filter ......................................................................................................... 55
Table of Tables
Table 1-1 Fluid Delivery Systems............................................................................................................. 6
Table 2-1 Safety Warning Symbols........................................................................................................ 18
Table 2-2 Light Beacon Color Indications .............................................................................................. 26
Table 3-1 Power Buttons ........................................................................................................................ 33
Table 3-2 Download Program Controls .................................................................................................. 33
Table 3-3 Motion Controls ...................................................................................................................... 34
Table 3-4 System Status Controls.......................................................................................................... 36
Table 3-5 Recommended Pressure Settings ......................................................................................... 37
Table 3-6 Daily Routine Procedures ...................................................................................................... 44