Quick Operations User Manual

Table of Contents i
TABLE OF CONTENTS
1 Introduction ......................................................................................................................................... 1
Overview ............................................................................................................................................... 1
Safety First ............................................................................................................................................ 1
Basic System Description...................................................................................................................... 1
System Features ................................................................................................................................... 2
Front View Features ...................................................................................................................... 2
Rear View Features..................................................................................................................... 10
2 Safety.................................................................................................................................................. 15
Overview ............................................................................................................................................. 15
Facility Requirements.......................................................................................................................... 15
Intended Use ....................................................................................................................................... 15
Basic Safety Precautions and Practices ............................................................................................. 16
Safety of Personnel ..................................................................................................................... 16
Material Safety............................................................................................................................. 17
Preventing Dispensing System and Workpiece Damage............................................................ 17
Safety Warning Labels ........................................................................................................................ 18
Emergency Shutdown ......................................................................................................................... 20
Emergency Shutdown Situations ................................................................................................ 21
Emergency Shutdown Recovery ................................................................................................. 21
Integrated Safety Systems .................................................................................................................. 22
Safety Interlock System............................................................................................................... 22
Light Beacon................................................................................................................................ 25
3 Operation ........................................................................................................................................... 27
Overview ............................................................................................................................................. 27
Basic System Operation...................................................................................................................... 27
Easy Coat for Windows (ECXP) Software .......................................................................................... 27
Dispensing Operations ........................................................................................................................ 28
Robot Concepts........................................................................................................................... 28
Coordinate Systems .................................................................................................................... 29
Conveyor Operations .......................................................................................................................... 30
Chain Conveyor (C-740) ............................................................................................................. 30
Control Panel....................................................................................................................................... 32
Power Buttons ............................................................................................................................. 33
Download Program Controls ....................................................................................................... 33
Motion Controls ........................................................................................................................... 34
System Status Controls ............................................................................................................... 36
Pneumatic Regulators and Gauges .................................................................................................... 37
Main Air Regulator and Gauge.................................................................................................... 38
Conveyor Stop/Clamp Air Regulator and Gauge ........................................................................ 39
Fluid Pressure Regulator and Gauge.......................................................................................... 40
System Startup/Shutdown................................................................................................................... 41
Startup ......................................................................................................................................... 41
Shutdown..................................................................................................................................... 43
Daily Routine Procedures............................................................................................................ 44
Characterization .................................................................................................................................. 45
Loading a Program.............................................................................................................................. 48
Running a Program ............................................................................................................................. 49
Operator Screen .......................................................................................................................... 49