Instruction Manual

Table of Contents vii
4.10 Electrical Connections ...........................................................................................................4-12
4.11 Exhaust Connection...............................................................................................................4-12
4.12 Connecting Power and Air Supply ......................................................................................... 4-13
4.13 Earthquake Precautions ........................................................................................................4-15
4.14 ECXP Configuration...............................................................................................................4-15
4.14.1 ECW.INI File ..............................................................................................................4-15
4.15 System Configuration.............................................................................................................4-16
4.16 Beacon Configuration ............................................................................................................4-19
5 Power-up and Testing ......................................................................................... 5-1
5.1 Overview ..................................................................................................................................5-1
5.2 Safety First...............................................................................................................................5-1
5.3 Powering Up the System .........................................................................................................5-1
5.4 Starting Easy Coat for Windows (ECXP)................................................................................. 5-4
5.5 Testing the System ..................................................................................................................5-5
5.6 Robot/Conveyor I/O ................................................................................................................. 5-5
5.7 Pneumatics ..............................................................................................................................5-8
5.8 Robot (Dispensing Head) Function........................................................................................ 5-11
5.8.1 ECXP Robot Utilities..................................................................................................5-12
5.9 Conveyor Panel/Mechanics (C-740)......................................................................................5-14
5.9.1 ECXP Conveyor Utilities............................................................................................ 5-15
5.9.2 Inverter.......................................................................................................................5-15
5.10 Dispensing System Options...................................................................................................5-16
5.10.1 Laser Fan Width Control............................................................................................5-16
5.10.2 Flow Meter .................................................................................................................5-17
5.10.3 Bar Code Scanner .....................................................................................................5-17
6 Operation.............................................................................................................. 6-1
6.1 Overview ..................................................................................................................................6-1
6.2 Basic System Operation ..........................................................................................................6-1
6.3 Conformal Coating...................................................................................................................6-1
6.4 Detailed Operation (C-740)......................................................................................................6-2
6.4.1 Dispensing Process .....................................................................................................6-2
6.5 Computer System ....................................................................................................................6-4
6.5.1 ECXP Software............................................................................................................ 6-4
6.6 Dispensing Operations.............................................................................................................6-6
6.6.1 Robot Concepts ...........................................................................................................6-6
6.6.2 Coordinate Systems ....................................................................................................6-7
6.7 Conveyor Operations...............................................................................................................6-8
6.7.1 Chain Conveyor (C-740).............................................................................................. 6-8
6.8 Dispensing System Controls.................................................................................................. 6-10
6.8.1 Power Buttons and Switches.....................................................................................6-10
6.8.2 Control Panel .............................................................................................................6-12
6.8.3 Pneumatic Regulators and Gauges...........................................................................6-18
6.8.4 Air Assist Regulator and Gauge ................................................................................6-22