Instruction Manual

xii Table of Contents
Figure 5-7 Main Air Regulator and Gauge ........................................................................................... 5-8
Figure 5-8 Stop/Clamp Air Regulator and Gauge................................................................................5-9
Figure 5-9 Fluid Pressure Pneumatic Controls ..................................................................................5-10
Figure 5-10 Robot/Conveyor Position Controls ...................................................................................5-11
Figure 5-11 ECXP Edit Screen – Robot Utilities ..................................................................................5-12
Figure 5-12 Pendant Dialog Box..........................................................................................................5-13
Figure 5-13 ECXP Edit Screen - Conveyor Utilities Menu................................................................... 5-15
Figure 5-14 ECXP Edit Screen - Pressure Adjust Menu .....................................................................5-16
Figure 5-15 Pressure Output Dialog Box .............................................................................................5-17
Figure 6-1 Operational Flow Chart.......................................................................................................6-3
Figure 6-2 Computer Front Panel ........................................................................................................6-5
Figure 6-3 Reference Frames .............................................................................................................. 6-7
Figure 6-4 Manual Conveyor Width Adjustment .................................................................................. 6-9
Figure 6-5 Power Buttons and Switches............................................................................................6-10
Figure 6-6 Control Panel Functional Areas........................................................................................6-12
Figure 6-7 Adjusting Main Air Pressure .............................................................................................6-19
Figure 6-8 Adjusting Conveyor Stop/Clamp Air Pressure..................................................................6-20
Figure 6-9 Adjusting Fluid Pressure...................................................................................................6-21
Figure 6-10 Air Assist Regulator and Gauge .......................................................................................6-22
Figure 6-11 Setup Flow Chart ..............................................................................................................6-28
Figure 6-12 Loading a Program - Operator Screen ............................................................................. 6-29
Figure 6-13 Loading a Program - Edit Screen .....................................................................................6-30
Figure 6-14 Running a Program - Operator Screen (C-740) ............................................................... 6-31
Figure 6-15 Running a Program - Operator Screen (C-741) ............................................................... 6-32
Figure 6-16 Running a Program - Edit Screen.....................................................................................6-33
Figure 7-1 Tool Offset ..........................................................................................................................7-2
Figure 7-2 Tool Configuration Dialog Box............................................................................................7-3
Figure 7-3 ECXP Characterization Wizard Dialog Box........................................................................ 7-4
Figure 7-4 Characterization Sheet .......................................................................................................7-5
Figure 7-5 Material Characterization....................................................................................................7-6
Figure 7-6 Fixture Constraint Location.................................................................................................7-8
Figure 7-7 ECXP Fixture Configuration ...............................................................................................7-9
Figure 7-8 Teaching XYZ Coordinates .............................................................................................. 7-10
Figure 7-9 Conveyor Settings Dialog Box..........................................................................................7-11
Figure 7-10 Robot Settings Dialog Box................................................................................................7-14
Figure 9-1 Filling the Fluid Reservoir ...................................................................................................9-4
Figure 9-2 Water Trap..........................................................................................................................9-6
Figure 9-3 Cleaning the Fluid Filter......................................................................................................9-7
Figure 9-4 Mechanical Drive Cable Location .......................................................................................9-8
Figure 9-5 Lubricating the X-Axis Bearings .......................................................................................9-10
Figure 9-6 System Access (Rear View) .............................................................................................9-12
Figure 9-7 ECXP Tension Procedure ................................................................................................ 9-13
Figure 10-1 System Access Locations (Rear View)............................................................................. 10-4
Figure 10-2 Creating Slack in the Chain ..............................................................................................10-5
Figure 10-3 Removing the Retainer Clip..............................................................................................10-6
Figure 10-4 Removing the Female Link...............................................................................................10-6
Figure 10-5 Removing the Master Link (Male Link) .............................................................................10-6
Figure 10-6 Installing the Chain on the Sprocket Rail..........................................................................10-6
Figure 10-7 Inserting the Master Link (Male Link) ...............................................................................10-7
Figure 10-8 Inserting the Master Link (Female Link) ..........................................................................10-7
Figure 10-9 Installing the Retainer Clip................................................................................................ 10-7
Figure 10-10 Conveyor Controller Fuse Locations ................................................................................10-9
Figure 10-11 Main Line Fuse Replacement.........................................................................................10-11
Figure 10-12 Panel-Mounted Fuse Replacement................................................................................10-13