Installation Manual

viii Table of Contents
8.1 Troubleshooting X and Y-axis Motion ......................................................................... 8-7
8.1.1 X and Y Motion Fault Isolation Procedure ......................................................................... 8-8
8.1.2 Main Power Fault Isolation Procedure ............................................................................. 8-13
8.1.3 System Power Fault Isolation Procedure ........................................................................ 8-20
8.1.4 Interlock Fault Isolation Procedure .................................................................................. 8-32
8.1.5 XY Servo Amplifiers Fault Isolation Procedure ............................................................... 8-40
8.2 Troubleshooting the Servo Controller (PMAC) .......................................................... 8-49
8.2.1 PMAC Initialization Fault Isolation Procedure ................................................................. 8-50
8.2.2 PMAC Rotary Encoders Fault Isolation Procedure ......................................................... 8-56
8.2.3 PMAC Linear Encoder Fault Isolation Procedure ............................................................ 8-63
8.2.4 PMAC Mechanical Fault Isolation Procedure .................................................................. 8-71
8.2.5 PMAC Home Sensor Fault Isolation Procedure .............................................................. 8-74
8.3 Troubleshooting Z-axis Motion .................................................................................. 8-81
8.3.1 No Z –axis Motion Fault Isolation Procedure .................................................................. 8-82
8.3.2 Z Servo Amplifier Fault Isolation Procedure .................................................................... 8-87
8.4 Troubleshooting Conveyor ........................................................................................ 8-95
8.4.1 Pneumatics Fault Isolation Procedure ............................................................................. 8-96
8.4.2 Board Sensor Fault Isolation Procedure ........................................................................ 8-103
8.4.3 Heater Fault Isolation Procedure ................................................................................... 8-108
8.4.4 SMEMA Fault Isolation Procedure ................................................................................ 8-112
8.4.5 Conveyor Motors Fault Isolation Procedure .................................................................. 8-119
8.5 Troubleshooting Components ................................................................................. 8-125
8.5.1 Height Sensor Fault Isolation Procedure ....................................................................... 8-126
8.5.2 Tactile Sensor or Needle Sensor Fault Isolation Procedure ......................................... 8-134
8.5.3 Scale Fault Isolation Procedure ..................................................................................... 8-139
9 MAINTENANCE ................................................................................................................... 9-1
Overview .............................................................................................................................. 9-1
Safety First ........................................................................................................................... 9-1
Machine Status .......................................................................................................................... 9-1
Hazardous Materials .................................................................................................................. 9-1
Scheduled Maintenance ....................................................................................................... 9-2
Record Keeping ................................................................................................................... 9-4
Replacing Consumables ...................................................................................................... 9-4
Draining the Water Trap ....................................................................................................... 9-8
Tensioning the Positioner Cables ...................................................................................... 9-10
Lubricating the X-beam and Y-rail Linear Bearings ........................................................... 9-12
Lubricating the Positioner Cables ...................................................................................... 9-14
10 PARTS REPLACEMENT ................................................................................................... 10-1
Overview ............................................................................................................................ 10-1
Parts Ordering Information ................................................................................................. 10-1
Placing Your Order .................................................................................................................. 10-1
Shipping ................................................................................................................................... 10-2
Warranty .................................................................................................................................. 10-2
Credit and Exchanges ............................................................................................................. 10-2
Return Material Authorization .................................................................................................. 10-2