Installation Manual
vi Table of Contents
4 COMPONENT INSTALLATION .......................................................................................... 4-1
Overview .............................................................................................................................. 4-1
Installing Dispensing Valves ................................................................................................ 4-1
Installing the Monitor ............................................................................................................ 4-1
Installing the Light Beacon ................................................................................................... 4-3
5 POWER-UP AND TESTING ................................................................................................ 5-1
Overview .............................................................................................................................. 5-1
Connecting Power and Air Supplies ..................................................................................... 5-1
Pre-Power-up Checkout ....................................................................................................... 5-4
Positioner Cable Tension Check ............................................................................................... 5-4
Preliminary Dispensing Head Clearance Check ........................................................................ 5-6
Powering Up the Dispensing System ................................................................................... 5-7
Component-Level Functional Tests ..................................................................................... 5-8
Pneumatic Regulators and Gauges ........................................................................................... 5-9
Impingement Air Flowmeters ................................................................................................... 5-11
EMO Check on Main Interface PWA ....................................................................................... 5-11
Light Beacon ............................................................................................................................ 5-14
Dispensing Head and Accessories .......................................................................................... 5-16
Needle Sensor ......................................................................................................................... 5-20
Purge Station ........................................................................................................................... 5-21
Dispensing Valve Pneumatics ................................................................................................. 5-22
Conveyor and Conveyor Pneumatics ...................................................................................... 5-23
Leveling the Dispensing System .............................................................................................. 5-33
Lift Table and Heater Tooling Leveling .................................................................................... 5-36
Heater Tooling and Needle Heaters ........................................................................................ 5-38
Vision System .......................................................................................................................... 5-41
Scale ........................................................................................................................................ 5-44
Dispensing Calibration Module ................................................................................................ 5-45
System-Level Functional Test ............................................................................................ 5-47
6 CALIBRATION AND ADJUSTMENT .................................................................................. 6-1
Overview .............................................................................................................................. 6-1
Record Keeping ................................................................................................................... 6-1
Camera Focus Adjustment and Calibration ......................................................................... 6-2
Scale Leveling and Calibration ............................................................................................. 6-6
Dispensing Calibration Module Leveling and Height Adjustment ....................................... 6-11
Board Sensor Sensitivity Adjustment ................................................................................. 6-14
Upward-facing Board Sensors (X-1010 only) .......................................................................... 6-14
Downward-facing Board Sensors (X-1020 only) ..................................................................... 6-17
Lift Table/Clamp Bar Airflow Adjustment ............................................................................ 6-20
Impingement Heater Airflow Adjustment ............................................................................ 6-23
Linear Encoder Gap Adjustment ........................................................................................ 6-24
Heater Calibration .............................................................................................................. 6-27
Fluid Air Pressure Gauge Configuration ............................................................................ 6-30
Dispensing Head Counterbalance Adjustment .................................................................. 6-32