Installation Manual

Pneumatic Solenoid Valve
Dual Action, 7-6, 7-12
Main Air, 7-6, 7-13
replacement, 10-11
Stop Pin, 7-13
Pneumatic System
Conveyor device operational process, 7-27
description, 7-11
Dispensing Valve pneumatics test, 5-22
Positioner
Cable lubrication, 9-14
Cable tension check, 5-4
Cable tensioning, 9-10
Linear Bearing lubrication, 9-12
Power Manager, 7-9
pre-power-up checkouts
Cable tension, 5-4
Dispensing Head clearance, 5-6
purge boot sizes, 9-4
Purge Station
boot replacement, 9-4
cup replacement, 9-6
functional testing, 5-21
PWA
Main Interface, 7-8
XY Servo Interface, 7-5
Z Servo Interface, 7-7
-R-
Regulators and Gauges
fluid air, 7-12
fluid air gauge configuration, 6-30
functional testing, 5-9–5-10
impingement flowmeters, 7-12
tooling air, 7-12
valve air, 7-12
Rotary Encoder
description, 7-7
X-axis, troubleshooting, 8-57
Y-axis, troubleshooting, 8-59
Z-axis, troubleshooting, 8-61
-S-
safety
electric/pneumatic lock out, 2-17
electrical power, 2-17
emergency shutdown, 2-14
personnel injury, 2-4
service shutdown, 2-15
warning label locations, 2-11, 2-12
warning symbols, 2-10
Safety Interlock, 2-20
Conveyor test, 5-23
Dispensing Head test, 5-18
troubleshooting, 8-32
safety precautions
machine uncrating/placement, 3-1
safety precautions
dispensing system, 2-3
earthquake, 2-5
electrostatic discharge, 2-4
facility, 2-3
lifting and transport, 2-9
personnel, 2-2
safety precautions
hazardous materials, 9-1
Scale
calibration, 6-9
functional testing, 5-44
leveling, 6-6–6-8
replacement, 10-17
troubleshooting, 8-139
Sensor
Hall, 7-7
Low Pressure, 7-6
Servo Amplifiers
replacement, 10-52–10-53
XY, 7-6
XY, troubleshooting, 8-40
Z, 7-8
Z, troubleshooting, 8-87
Servo Shelf
cover location, 10-4
Cover removal, 4-3, 4-4, 10-9, 10-48, 10-49, 10-52
description, 7-5
shipping crate, 3-2
shipping list, 3-2
shutdown
emergency, 2-13
service, 2-15
SMEMA communication
functional testing, 5-28
troubleshooting, 8-112
start-up
post-installation, 5-7
post-service, 2-19
Stop Pins
functional testing, 5-31
operational process, 7-27
Solenoid Valve, 7-13
stoppers, 3-5
-T-
Tactile Sensor
troubleshooting, 8-135
Technician training and certification, 10-2
testing
Board Sensors, 5-30
Computer/EMO, 5-11
Contact Heater, 5-32
Conveyor, 5-23–5-33
Dispensing Calibration Module, 5-45
Dispensing Valve pneumatics, 5-22
Dispensing Valves, 5-19
Heater Tooling/Needle Heaters, 5-38
Height Sensor, 5-17
Impingement Flowmeters, 5-11
Index I-3